VANGUARD launching operations were the responsibility of the Glenn L. Martin Company, and long after the project had become history, square-jawed, cigar-chewing Robert Schlechter, GLM's man in charge at the Florida missile range, was still grousing over the failure of the press to give his hands "a fair shake." It was "pretty irritating," in Schlechter's view, "to read in the newspapers such headlines as 'Devoted Navy Men Work Around the Clock at Cape Canaveral to Put Up Vanguard Vehicles,' As a matter of fact, most of those 'devoted navy men' were Martin employees." 1
Known as the Vanguard Operations Group, or VOG, the field crew consisted of four major elements. Of these the Martin contingent was by far the largest. The others were a small group of NRL engineers, a unit charged with coordinating all phases of the field operation, and a Project Office made up of the liaison officers that the military services cooperating in the Vanguard program had assigned to the field. In addition, representatives of Martin's subcontractors and NRL's contractors joined VOG from time to time to help cope with problems connected with the services or hardware their companies or laboratories were supplying.
Headed throughout most of the program by Dan Mazur, the NRL Canaveral unit was essentially managerial. As the Laboratory's chief representative in Florida, Mazur served as VOG manager, responsible for overall technical direction of the field effort. His second in charge, with the title of test conductor, was Robert H. Gray, a slight and scholarly looking engineer who had been persuaded by Milton Rosen to leave a rocket-engine development program in private industry to participate in the satellite venture. Mazur reported directly to project director Hagen or to Paul Walsh, one of whose functions as Hagan's deputy was to keep the VOG manager abreast of Vanguard policy decisions.
As Martin's chief representative,
Schlechter served as base manager, responsible for the performance
of his company's field obligations. His contingent consisted of
a group of supervisory engineers with offices in the Vanguard
hangar and two crews composed of test technicians, one at the
hangar, the other at the launch complex. Before February 1958
the base manager reported directly to project engineer Markarian
at the Martin plant near Baltimore; after that, to G. T. Willy,
vice president and general manager of Martin's then newly created
division at Cocoa, on the Florida mainland near Cape Canaveral.
Schlechter's top assistant, with the title of operations manager,
was Stan Welch. A West Point graduate, Welch took the edge off
some of the more trying moments in the field with his running
commentary on Vanguard's quaint methods. "Boy oh boy,"
he was fond of reiterating, "this is not the way we did things
at West Point." Other top Martin men were Robert Neff as
launch-complex manager, Robert Adcock and James Stoms as test
conductors, Leonard Arnowitz as controls supervisor, Robert Beale
as propulsion supervisor, Dave Mackey as instrumentation supervisor,
and K. (Nobby) Matsuoka as mechanical engineer.
For a brief period beginning in late
spring 1956 Matsuoka of GLM was the lone occupant of the Vanguard
hangar. His duties during this interval were to procure and store
materiel. He also arranged for the installation of the facilities
the range command had agreed to provide. In his spare time he
erected a sign in the vicinity of the hangar. Reading "The
Martin Vanguard Operations Group," it remained in position
until it came to the attention of Commander Calhoun. Calhoun promptly
replaced it with another, reading "The Navy-Martin Vanguard
Operations Group."
The battle of the signs left no scars.
Although along the Washington-Baltimore axis disagreements over
policy and procedure continued to exercise the vocal cords of
project big-shots, the Martin and NRL men sweating it out at Cape
Canaveral got along reasonably well in spite of what Schlechter
once described as "a rather excessive togetherness."
3
Life at the Cape in the 1950s did
not offer much in the way of distractions or comforts. Even today's
Apollo lunar launch complex at John F. Kennedy Space Center, and
the vastly enlarged and more developed Eastern Test Range, successor
to AFMTC, have wastelands where only the changing cloud patterns
of the bright Florida sky afford some relief from the monotony
of the terrain. Much of the smaller range of Vanguard days was
a desolation of sand and palmetto-topped boondocks, interspersed
with mosquito breeding swamps and an occasional orange or grapefruit
grove.
The Air Force had provided access
roads for the other projects at AFMTC, mixing gypsum powder with
the sand to give them a hard surface. It did the same for Vanguard,
but hurried crew members frequently preferred to make their own
shortcuts, using halftracks and weapons carriers for this purpose.
The practice had its risks. Before the area became government
property, it had supported a few isolated farms. Forcing a path
through the tangled marsh reed one day, a young NRL engineer found
his pickup truck suddenly sinking beneath him, into the decaying
remains of an abandoned septic tank.
4
The hot salt breezes and mildew of
the Cape created financial problems, accelerating car obsoletion
and playing hob with dry-cleaning budgets. Now one of the fastest
growing areas in the United States, the Cape was sparsely populated
in the l950s. Commuting distances were great and costly. Living
facilities were scarce-and costly. A young bachelor attached to
the VOG found himself paying $170.00 a month for a hotel room
barely large enough to hold a single bed and a washstand. In the
beginning Laboratory personnel assigned to the field received
a $12.00 per diem. There were groans when in April 1957 this fell
to $8.00, more groans when it disappeared altogether.
5
Danger is always present at a rocket
launch complex because of the highly volatile liquid fuels, oxidizers,
and acids crew members must handle. It is a tribute to the endlessly
nagging safety officers of AFMTC that Vanguard accidents were
minimal, with only two or three casualties so far as the record
shows.6
One of these occurred on the second-stage platform
of the gantry when a workman failed to remove his arm fast enough
from the interior of a vehicle afflicted with a leaking valve.
Crazed by the pain from the escaping acid, he would have run off
the platform and crashed on the concrete pad below had it not
been for the quick thinking of John R. Zeman, the NRL engineer
in charge. Grabbing the worker in time, Zeman plunged his arm
into a pail of cold water. His action helped save the man's arm,
but the burns were severe enough to leave permanent scars. Men
working on the service tower wore terry-cloth underwear and acidproof
suits. In winter, Zeman would later recall "you couldn't
find one of the heavy suits, they were that popular." In
summer those obliged to don them were always "looking for
an excuse" to visit the "clean room" atop the gantry,
the only air-conditioned spot on the pad. "Clean room"
was the name given to the chambers where specialists could assemble,
examine, and repair the sensitive Vanguard satellites in an atmosphere
relatively free from dirt. At AFMTC the Vanguard Operations Group
maintained two such rooms, one in the hangar, the other on the
third-stage platform of the service tower.
When a rocket explodes in the launch-complex
vicinity, there is always the possibility that the fumes released
will find their way through the air-intake vents of the blockhouse,
jeopardizing the lives of the men stationed in the control and
instrumentation room-about eighty during each of the Vanguard
launches. Stored in the hall of the blockhouse were piles of Scott
Air Packs (gas masks). When on one occasion the vehicle did blow
up on the pad, the men rushed for the packs, only to discover
that nobody knew how to use them. One gathers from Kurt Stehling's
lively account of the launchings that the highly trained engineers
and technicians assigned to the Vanguard blockhouse never did
master the Scott Air Pack. Not that the packs went to waste. Their
copious folds provided useful storage space for extra cigarettes,
lunch boxes, and girly magazines.
7
As the field program gathered momentum
and the stresses multiplied, VOG members invented ways of letting
off steam. As soon as the road around their launch complex was
completed, they began staging drag races. The range police objected,
citing the danger to life and limb. The Vanguard crew retorted
that they had a right to do what they pleased with their own lives
and limbs, and went on racing. Dan Mazur contributed to the merriment
with his by no means infrequent wails that someday the range safety
officers might find it necessary to command-destruct one of his
precious Vanguard vehicles in the air before it could complete
its appointed course. So feelingly expressed were Mazur's fears
on this score that one day some members of his crew packaged up
a piece of battered Vanguard hardware and sent it to friends in
Germany. With it went appropriate instructions. These the Americans
abroad conscientiously fulfilled, with the result that in time
the damaged steel returned to AFMTC, addressed to base-commander
Yates. Lettered on the steel, as the general discovered on opening
the package, was a message reading, "Attention, Mazur: What's
the big idea, impacting your damned hardware on German soil!"
8
Each of the fourteen Vanguard launchings
raised particular problems. In every case, however, the procedures
leading up to and during the launch of the complete vehicle were
roughly identical. The major subcontracted element-notably the
engine for the first stage, the second-stage power plant, and
the third-stage solid-propellant rocket-received acceptance tests
at their points of origin before moving on to the big Martin plant
at Middle River, Maryland. There men working in the Vanguard shop
area "married" the components of each stage, insofar
as was necessary, and installed instrumentation. Then followed
a series of systems tests, after which the plant crew assembled
and tested the entire vehicle in a "silo" or tower built
for this purpose on the plant grounds. None of these tests at
the Martin plant was a "hot" or "static" test;
none, in other words, necessitated the firing of the rocket engines,
a much too hazardous operation for a plant located in a heavily
populated area. Working out of an office at the Martin plant,
James M. Bridger, director of the Vanguard vehicles branch, functioned
as project engineer for the Naval Research Laboratory. He, Walsh,
Berg, and other NRL experts monitored the proceedings at the factory
and took delivery of the vehicle, subject to the approval of Hagen
and his technical director, Milton Rosen. Following NRL acceptance,
plant workers disassembled the vehicle and shipped it south, each
stage traveling on a specially built trailer.
9
At AFMTC the field crew put the vehicle
through further inspections and tests, first in the hangar and
then at the Vanguard launch complex, pad 18A. At the pad all first-stage
rockets underwent static tests. A static test can be defined as
a flight firing of a liquid-propellant rocket without flight.
With heavy bolts holding the rocket to the launch stand, the crew
ignited the first-stage engine and permitted it to fire for a
specified period.
No Vanguard rocket ever got away
during these hot runs, but such things have happened. Jim Bridger
still enjoys recalling a static at White Sands in the early l950s
when a portion of one of the Viking rockets broke loose. To Bridger,
the sight of the escaped hardware soaring to an altitude of 17,000
feet was "startling." The spectacle put Bridger in mind
of Maurice Maeterlinck's hilarious description, in one of his
nature essays, of the flight of the bumblebee.
10
The primary purpose in static firing
the Vanguard first stages was to make certain that the engine,
previously tested at Martin, was properly mated to the rest of
the rocket, and that propulsion systems, instrumentation, stabilization
systems, and controls were in working order. As for the second-stage
rocket, the question of the extent to which that too should undergo
statics evoked considerable debate. Everlastingly concerned with
reliability, NRL's vehicle experts favored a fairly extensive
use of such tests as a means of verifying the satisfactory behavior
of the second-stage propulsion system. Martin experts conceded
the need for such data but wanted the tests held to a minimum
to save time. Over the long pull the company's position prevailed.
Only three stages underwent static firings in the field. Statics
performed in connection with TV-5 and its backup vehicle, TV-3BU,
yielded useful information, but a static firing in the fall of
1958 of the second stage of one of the mission vehicles, SLV-3,
damaged the rocket. As a result, the Vanguard management abandoned
the practice for the remainder of the program.
11
The first-stage statics brought the
prelaunch operations at the pad more or less to the half-way mark.
Next came alignment checks, instrumentation calibrations, and
system functional tests, culminating in the vertical functional
test. Conducted with full range support, this test was in effect
a dry run of the forthcoming countdown and flight. A limited version
of it, the flight readiness test, completed prelaunch operations.
Preparations for the flight itself
usually began two days or more before T-O (takeoff). At the AFMTC
solid-propellant storage area, members of the VOG assembled and
resistance-checked the third-stage motor and other ordnance items.
They then transported these to the pad and installed them in the
erected vehicle. Other preparations on the day before flight included
checks on the satellite, the vehicle propulsion system pressures,
the pipelines supplying water to the launch stand, and the fire-fighting
facilities.
On flight day, operations began approximately
eighteen hours in advance of launch with checks to ensure that
all vehicle systems were in order and the first two stages were
ready to receive propellants. About eight hours before launch,
technicians installed the satellite on the third stage of the
vehicle.
Those responsible for preparing the
last phase of the preparatory sequence-the countdown-normally
wrote into it a one-hour planned hold. Scientific considerations
prompted the practice. From TV-3 on, the main objective of every
Vanguard launch was to plate an experiment-bearing satellite in
orbit. To render it possible for the experiments to acquire the
data desired, it was often important that the satellite enter
orbit under certain circumstances having to do with the position
of the earth relative to the lunar system and other variables.
The built-in hold increased the likelihood of the satellite achieving
orbit under these previously calculated optimum conditions by
providing the launching crew with extra time in which to cope
with unforseeable delays. If the countdown proceeded perfectly,
the crew did nothing during the planned hold. If forced holds
carried the procedure beyond a previously computed time point,
the crew had no choice but to scrub the launch and start all over
again.
During peak periods the VOG ranged
from one hundred to one hundred fifty men. In October 1956, about
fifty were working in the project's temporary assembly building,
Hanger C, or at its still unfinished launch complex when Viking
13, refurbished and renamed Vanguard Test Vehicle Zero, or TV-0,
arrived at the hangar. A month later crewmen had transported it
to pad 18A and were erecting it on the old Viking launch stand
recently shipped from White Sands for use at the Cape pending
arrival of the more advanced flight firing structure Martin had
designed and Loewy Hydropress was fabricating for the Vanguard
program.
TV-0 consisted of only one stage.
Flight testing of a full-fledged three-stage Vanguard vehicle
lay in the future. The project managers had reasons for initiating
their launching program on this modest level. It was important
that before attempting to fly the entire vehicle they familiarize
themselves with the operations and the range safety and tracking
systems at AFMTC.14
Rain was falling when an hour after
midnight, 8 December 1956, the countdown reached its final seconds.
A variety of difficulties had plagued the final launching procedures.
Snarls at the range telemetry building and at Central Control
had necessitated two holds, the appearance of a ship in the waters
of the impact area, another. Nerves were jumping in the crowded
control room of the blockhouse, with Colonel Gibbs, the Air Force's
conscientious project officer, shouting dire predictions at Bob
Schlechter, the man in charge. "It's gonna blow up, Bob,"
Gibbs kept insisting. "Cancel! It'll never fly!"
In mid-December a conference room
at AFMTC headquarters was the scene of a post-mortem on the first
Vanguard flight test. Of the thirty-two men in attendance, twenty-five
were members of the base command or Pan Am and RCA technicians
involved in the intricate range-support activities connected with
the satellite program. On hand for the Naval Laboratory, in addition
to VOG chieftains Mazur and Gray, were Joseph Siry, head of the
Vanguard theory and analysis branch, and his handsome, blue-eyed
assistant, Richard L. Snodgrass. Martin's representatives were
Schlechter and dark, stocky, thoughtful Joseph E. Burghardt, the
company's assistant project engineer for aerodynamics and propulsion,
who, although stationed at the Middle River plant, was a frequent
visitor to the field.
Back in Washington, however, expressions
of pleasure in these results were muted. Concern over the general
status of the program dominated the discussion. Several of Martin's
subcontractors were finding it impossible to meet their delivery
schedules. Because of this and slippages in other aspects of the
undertaking, all of the firing dates previously established for
1957 had already been substantially advanced. Now little hope
remained that even these frequently rescheduled dates could be
realized.16
The plodding progress of the next
few months added to a mounting sense of frustration. At the range,
the outstanding events of January and February 1957 were the arrival
at the hangar of the second Vanguard test vehicle, TV-1, and the
completion of all of the project's permanent field facilities
with the exception of hangar S.
TV-1 was a two-stage vehicle. Its
booster was the last of the Viking research rockets, No. 14, slightly
modified for Vanguard purposes. A product of the Grand Central
Rocket Company, the second stage was a prototype of the solid-propellant
rocket destined to become the third stage of the finished Vanguard
vehicle.
As set forth in the test plan, the
primary purpose of the launch was to flight-test the third-stage
prototype for spin-up, separation, ignition, and propulsion and
trajectory performance. A secondary objective was to further evaluate
ground handling procedures, techniques and equipment, and the
in-flight vehicle instrumentation and equipment. Studies of the
telemetered data acquired during flight would show that all objectives
were met. The first-stage rocket performed "about as expected."
The second stage (actually the Vanguard third stage) separated
and fired "nearly as expected" with a total burning
time of about thirty-two seconds. It was this satisfactory first
firing of the third stage that prompted NRL, during the following
July, to inform the Martin Company that from TV-1 on all Vanguard
vehicles were to possess satellite-bearing capacities.
17
In the world of the mid-l950s two
successful rocket launchings in a row added up to a singular accomplishment.
As TV-1 roared to an altitude of 121 miles, Dave Mackey of GLM,
unofficial comic of the blockhouse gang, voiced a common sentiment.
"l wonder," he mused, "if success will spoil Project
Vanguard?"18
Less than a month later, the members
of the VOG in general, and their ebullient boss, Dan Mazur, in
particular, were telling themselves that Project Vanguard had
become Project Impossible. Getting the project's third test vehicle,
TV-2, out of the Martin plant, down to the field, onto the launch
stand, and up in the air was an ordeal of more than five months'
duration. So many troubles beset the process that at one point
Mazur would have resigned in disgust had it not been for the gentle-spoken
persuasiveness of project director Hagen.
19
TV-2 had the external configuration
of a complete Vanguard vehicle, although strictly speaking it
was not complete. All three Vanguard stages were there, but only
the first stage, consisting of the Martin tankage and the General
Electric X-405 liquid-propellant engine, was live. The second
and third stages were inert dummies.
20
Today former Vanguard men can say
calmly that the nightmare of TV-2 was "just one of those
things." Back in the Vanguard days, Jim Bridger has commented,
we were aware that the ultimate source
of our funds, the Department of Defense, had reservations about
the value of a purely scientific missile development. Consequently
we made political fodder out of saying the Vanguard vehicle was
just an outgrowth of the Viking research rocket. Frankly, that
was an exaggeration. We did indeed bring Viking experience to
the Vanguard program and the first-stage engine was a take-off,
albeit a complex one, from General Electric's Hermes A-3B engine;
but for all practical purposes the Vanguard vehicle was new, new
from stem to stem. More to the point, it was an awfully high-state-of-the-art
vehicle, especially the second-stage rocket. In the nature of
things the business of developing the vehicle and getting the
bugs out so it would work was fraught with difficulties.
21
This fact, obvious as it would become
in retrospect, was of no consolation to the harried men who in
the summer of 1957 began the long struggle to get the bugs out
of TV-2.
The extensiveness of these bugs came
to light early in the summer during the vertical interference
and acceptance tests of the vehicle at the Martin plant. Some
of the structural discrepancies uncovered at that time gave only
minimal trouble, the company coming up quickly with remedies satisfactory
to NRL. More serious was the failure of the roll jet and pressurization
systems to perform in accordance with specifications. To some
extent these had to be redesigned. Since this was a time-consuming
job and time was of the essence, Martin asked the Laboratory for
permission to ship TV-2 to Cape Canaveral where the field crew
could begin receiving inspections in the hangar while GLM redeveloped
the faulty systems.
Reluctantly the Laboratory acceded
to this suggestion. In a stern letter to the contractor, Hagen
pointed out that although Martin's proposal for sending to the
field "an unaccepted, incompletely developed vehicle"
violated "sound principles of operation, the Laboratory agrees
that this is the only way to have at least some chance of maintaining
the firing schedule." The Laboratory, therefore, "will
provisionally accept TV-2" with the understanding that in
the near future "Martin shall qualify and deliver all outstanding
components of the roll jet and pressurization systems."
22
Hagen's letter got TV-2 out of the
Martin plant. It also placed additional burdens on the field crew.
When the redeveloped systems were ready, members of the VOG had
to install them, a procedure normally carried out at the factory.
By this time-late July-NRL and Martin had concluded that all along
the line many modifications of the vehicle were going to have
to be made in the field instead of at the factory as originally
planned. Given the time pressures on the program, no other arrangement
was possible, but it did not make the field workers happy. Frequently
the required modifications were so basic as to amount to design
changes. Taking care of these at AFMTC was difficult since more
often than not the necessary tools and spare parts were unavailable
there and had to be improvised on the spot or procured from distant
points.23
With the arrival of TV-2 at the Cape
in early June, new troubles presented themselves. Profound groans
and profane gripes filled the Vanguard hangar as inspection revealed
that both the first-stage tankage and engine contained "fine
filings, metal chips and dirt." The VOG crewmen could clean
the tankage, but getting the dirt out of the engine was beyond
their capacities. Back went the motor to the General Electric
plant at Malta, New York, with orders for its makers to send another
to the field. In July Rear Admiral Rawson Bennett, Chief of Naval
Research, covered the situation in one of his always admirably
dispassionate reports to the Chief of Naval Operations. The presence
of "extraneous material" in the motor, the admiral wrote,
along with the delay "occasioned by repairs to damaged items,
the clean-up procedure,
and now the installation of a new
motor makes it appear that the earliest possible flight firing
will be the last week in August"-a statement that piled optimism
on euphemism.24
August passed with a "possible
flight firing" seemingly as remote as ever. At pad 18A the
only encouraging sign was the disappearance of the old Viking
launch stand and its replacement by the Vanguard static and flight
firing structure. Even this was not for keeps. Some of the Martin
Company specialists were fearful that under some circumstances
the gimbaled engine of the first stage might not clear the fixed
opening in its stand during liftoff. Already they were working
on designs for a stand with movable components, capable of springing
away automatically as the vehicle rose. There was disagreement
at the company as to the necessity for this change, but those
in favor won the argument. Eventually the Martin-designed retractable
or breakaway firing stand would find its way to Cape Canaveral,
to become one of Project Vanguard's several contributions to the
advancement of missilery.25
A static test, like a flight test,
involves a lengthy countdown. The 22 August one began on schedule,
but at T-290 minutes accumulated difficulties forced Mazur and
Schlechter to call a hold that lasted for more than five hours.
Soon after resumption of the countdown, new difficulties arose.
During the first attempt to pressurize the fuel tanks, a lox vent
failed to relieve excessive pressure. When the vent refused to
close fully during several succeeding attempts, the VOG bosses
did the only thing they could. They scrubbed the test and instituted
an investigation. The presence of water in the lox vent indicated
that freezing had prevented it from closing. During all future
launching operations, as a result of this discovery, the crew
subjected the lox system to a constant nitrogen purge from the
start of the countdown until the point at which lox servicing
began.26
For Mazur the first attempt to static
fire TV-2 was a domestic as well as a professional disaster. During
the test, his wife, who had not yet joined him at the Cape as
she would later, sent a telegram, informing him that she and two
of their three children had contracted the mumps and needed daddy
at home. Mazur stayed with his job. Mrs. Mazur, he would reveal
later, "never forgave me. To this day, whenever we have an
argument, she reminds me how back in the summer of 1957, I let
her down in her hour of need." At some point during that
trying summer, Admiral Bennett paid the field crew a visit. Closeting
himself with Mazur and Schlechter, he demanded, "what's going
wrong down here anyhow?" Mazur's reply was, "Just one
thing: Instead of rockets, Martin is sending us garbage"-only,
according to Schlechter, Mazur's final word was shorter and more
colorful. Later, in a more relaxed mood, the VOG boss snapped
off to his friend Schlethter a teletype reading:
Rockets are large, rockets are small,
If U get a good one, give us a call.
27
The project bosses at the Naval Laboratory
in Washington shared Mazur's chagrin at the situation. As Vanguard
technical head, Rosen found only occasional fault with Martin's
design work on the vehicle. On the whole he regarded it as excellent,
but where the company's shopwork on the vehicle was concerned
he deplored what seemed to him at times to be a carelessness bordering
on indifference. Repeatedly he urged project director Hagen to
"crack down" on the company. The frequent disputes between
his staff and the contractor had convinced him that he was dealing
with "two tigers." In the interests of keeping the program
moving, he hesitated to take a step likely to exacerbate existing
differences.28
The difficulties with TV-2, however,
were too much even for the judicious and even-tempered project
chief. As complaints continued pouring in from the field, he got
off a sharply worded remonstrance to GLM. "The performance
of the Martin Company in regard to TV-2," he wrote, "has
been unsatisfactory and increases the laboratory's concern about
the ability of the contractor to meet launch schedules in the
future. Specific items have been discussed in detail during conferences
and will be further stated in writing if the contractor so desires.
The contractor is urged to bend every effort toward maintaining
or bettering the present launch schedule."
29
Hagen's reprimand failed to alter
the course of events with respect to TV-2. Its long-range effect
on the Vanguard program, however, was a salutary one. Hardware
difficulties would continue to arise, but in the future the source
of few of them would be in the Martin plant. It is of interest
to add in connection with this aspect of the program that some
members of the Martin company's Vanguard group have criticized
their top management's handling of the satellite project. In the
beginning, to quote one of them, "the Martin managers didn't
ride herd on the Vanguard job as vigorously as they should have.
In a job of this sort the managers of the company should walk
the floor. The Martin managers failed to do that at first; when
later on, they did so at least to some extent, things improved
immensely. The three most successful Vanguard launches were all
preceded by a tightening up of procedures and a greater watchfulness
on the part of the management." According to this same critic,
"another mistake" of the GLM officials was their failure
"to get into bed with the customer. The Martin people did
a swell job, but somehow the Martin managers were never able to
convince the Naval Research Laboratory that they had. All along
the line there was an unfortunate breakdown in communications
between company management and customer." Evidence that in
the beginning at least the Martin managers regarded the scientific
satellite program as though it were a "poor relation"
is provided by what has come to be known as "the era of the
bird-droppings." For several months the company installed
the designers of the Vanguard vehicle in the upper reaches of
an old plant where broken windows provided convenient passageway
for the sparrows living in the girders. Drawings left open on
a draftsman's table at night were seldom quite the same by the
following morning.30
The second TV-2 static test, attempted
four days after the first, encountered even worse luck. Among
other things, the blast deflector tube of the firing structure
suffered serious damage. During the helium pressure tests, excessive
leakage showed up in the turbine and deflector-plate seals of
the engine. Again the crew thought it best to remove this component
and ship it back to General Electric. By this time, fortunately,
TV-2's backup vehicle TV-2BU, had arrived, so a spare motor was
available. The crew installed it, and grimly prepared for a third
attempt on 3 September. That, too, had to be scrubbed when at
T-245 minutes the main pressurization system regulator exhibited
behavior characteristic of a dangerously dirty valve.
31
September saw three static-test attempts
in all-and three heartbreaking scrubs. October was well underway
before static-test number seven satisfied the VOG bosses that
TV-2 was ready for launching. Two flight firing attempts during
the second half of the month had to be called off long before
the completion of countdown. The third was a resounding success:
with a long succession of difficulties now overcome the first
flight to be attempted with the Vanguard external configuration
carried a 4,000-pound payload to an altitude of 109 miles and
to a downrange distance of 335 miles as planned. All test objectives
were realized. Performance of all components was "superior."
The flight showed that the Vanguard first stage operated "properly
at altitude," that "conditions were favorable for successful
separation of the first and second stages," that launch-stand
clearance in low surface winds was "no problem," and
that "there was structural integrity throughout flight."
The test also demonstrated the existence of "dynamic compatibility"
between the control system of the vehicle and the structure.
32
At the time of the flight, however,
there was little rejoicing in the Vanguard blockhouse. Relief
was the prevailing sentiment there when the word came that the
vehicle had completed its appointed course and fallen into the
ocean. According to Kurt Stehling,
33 the unspoken thought
of the men who had carried TV-2 through its many trials and tribulations
was, "Let the fish have it."
They got it on 23 October 1957. By
that date, drastic changes had overtaken Project Vanguard. Some
reflected policy decisions within the project itself. Others were
the outgrowth of that turning point of the Space Age, the launching
into orbit by the Soviet Union of the first manmade earth satellite,
Sputnik I.
As Vanguard senior project officer
in the field, Commander Harold W. (Cal) Calhoun, USN, constituted
the principal link between the VOG and the missile test center
command. Responsible for test control, he saw to it that the VOG
carried out its field operations in a manner consistent with the
capabilities and rules of AFMTC.2
protective clothing while fueling the Vanguard second
stage with white inhibited fuming nitric acid.
mechanism in second stage of Vanguard.
Ordinarily the countdown began five
hours before launch.12
At T-255 minutes technicians
turned on the satellite and checked it. At T-95 minutes liquid
oxygen (lox) began pouring into the oxidizer tanks of the vehicle.
At T-65 minutes the gantry crane retired from the flight firing
structure. At T-3 minutes the time-unit used for the countdown
changed to seconds, and instrumentation men shifted the telemetry,
radar beacons, and command receivers to internal power. At T-30
seconds the cooling-air umbilical dropped and the lox-vents on
the vehicle closed. At T-0 the fire switch closed, the electrical
umbilical dropped from the vehicle, and about six seconds later
(T+6), if all was well, the vehicle lifted off.
13
launched 8 December1956.
But it did fly. Lifting off at l:05
a.m., TV-0 achieved an altitude of 126.5 miles and a range of
97.6 miles. One of the objectives of the launch was to test Vanguard's
newly developed Minitrack transmitter. With this in mind Mengel's
tracking team had devised and Martin had installed in the vehicle
a special Minitrack package. At T+120 seconds, two minutes after
launch, the triggering device of the package-a timer-powered two
bellows-contained squibs, causing them to ignite and expand, thereby
withdrawing a releasing key and allowing a compressed spring to
extend and eject a small sphere equipped with "roll-up"
antennas and enclosing a Minitrack transmitter. Without difficulty
the ground receiving units at AFMTC, the Laboratory's Mark II
tracking station among them, picked up the little oscillator's
plaintive beep as the ejected package descended into the sea.
13
Facts brought out in a lengthy briefing-all
verified by subsequent analysis-showed that on the whole the TV-0
launching had achieved its prescribed objectives. During powered
flight of the vehicle, the performance of all components had been
"either satisfactory or superior." Rocketborne instrumentation
and telemetry systems had functioned "excellently,"
ground instrumentation coverage had been "adequate."

director's office at NRL: left to right, Daniel G. Mazur, Manager,
Vanguard Operations Group, Patrick AFB; James M. Bridger, Head,
Vehicle Branch; and Commander Winfred E. Berg, Navy Program Officer.
Although the difficulties encountered
during the prelaunch procedures at the hangar and on the pad were
comparatively minor, their correction ate up precious time. Hopes
for a February flight vanished rapidly. It was late March before
the crew was able to erect TV-1 on the old Viking stand at the
launch-complex. In early April static tests began, and in the
dark hours of l May 1957-at 1:29 a.m.-the second Vanguard test
vehicle lifted off.
The replacement engine ordered from
General Electric arrived at the hangar in good time. Not until
22 August, however, did the prelaunch preparations reach the point
where the crew at the pad could attempt a static firing.
This was the first three-stage configuration of Vanguard,
although the upper two stages were inert.