NASA Investigation Board Report On The INITIAL FLIGHT ANOMALIES OF SKYLAB 1

Chapter I :  THE SKYLAB PROGRAM

Program Objectives

Skylab missions have several distinct goals: conduct of earth resources observations. advance scientific knowledge of the sun and stars; study the effects of weightlessness on living organisms, particularly man; study and understand methods for the processing of materials in the absence of gravity. The Skylab mission utilizes man as an engineer and as a research scientist, and provides an opportunity for assessing his potential capabilities for future space missions.

Skylab Hardware

Skylab utilizes the knowledge, experience and technical systems developed during, the Apollo program along with specialized equipment necessary to meet the program objectives.

Figure 1-1 shows the Skylab in orbit. Its largest element is the Orbital Workshop (OWS), a cylindrical container 48 feet long and 22 feet in diameter weighing some 78. 000 pounds. The basic structure of the OWS is the upper stage, or S-IVB stage, of the S-IB and S-V rockets which served as the Apollo program launch vehicle. The OWS has no engines, except attitude control-thrusters, and has been modified internally to provide a large orbiting space laboratory and living quarters for the crew. The Skylab 1 (SL-1) space vehicle included a payload consisting of four major units (OWS, Airlock Module (AM)., Multiple Docking Adapter (MDA), Apollo Telescope Mount (ATM)) and a two-stage Saturn-V (S-IC and S-II) launch vehicle as depicted in figure 1-2. To provide meteoroid protection and thermal control, an external meteoroid shield (MS) was added to cover the OWS habitable volume. A solar array system (SAS) was attached to the OWS to provide electrical power.

The original concept called for a "Wet Workshop". In this concept, a specially constructed S-IVB stage was to be launched "Wet" as a propulsive stage on the S-IB Launch System filled with propellants., The empty hydrogen tank would then be purged and filled with a life-supporting atmosphere. A major redirection of Skylab was made m July 22, 1969, six days after the Apollo 11 lunar landing. As a result of the successful lunar landing, S-V launch vehicles became available to the Skylab program. As a result, it became feasible to completely equip the S-IVB on the ground for immediate occupancy and use by a crew after it was in orbit. Thus it would not carry fuel and earned the name of "Dry Workshop".

Skylab Mission Plan

The nominal Skylab-mission (fig. 1-3) called for the launch of the unmanned S-V vehicle and workshop payload SL-1 into a near circular (235 nautical miles) orbit inclined 50 degrees to the equator. Then about 24 hours after the first launch., the manned Skylab 2 (SL-2) launch would take place using a Command Service Module (CSM) payload atop the S-IB vehicle. After CSM rendezvous and docking with the orbiting cluster, the crew enters and activates the workshop; Skylab is then ready for its first operational period of 28 days. At the end of this period, the crew returns to earth with the CSM, and the Skylab continues in an unmanned quiescent mode for some 60 days. The second three man crew is launched with a second S-IB, this time for a 56-day period of manned operation. After return of the second crew to earth, the Skylab again operates in an unmanned mode for approximately one month. The third three-man crew is then launched with the third S-IB for a second 56-day period In orbit after which they will return to earth. The total Skylab mission activities cover a period of roughly eight months, with 140 days of manned operation.

Skylab Program Environment

The Skylab Program Office in the Office of Manned Space Flight in NASA Headquarters is responsible for overall management of the program. The NASA Center responsibilities are as follows:

1. Marshall Space Flight Center (MSFC)

a. Performing overall systems engineering and integration to assure the compatibility and integration of the total mission hardware for each flight and for the orbital assembly.

b. Developing elements of the flight, hardware and related software, including: S-IB and S-V launch vehicles, OWS, AM, MDA, AM and payload shroud.

c. Developing assigned experiments and supporting hardware and integrating them into the flight hardware.

d. Supporting Kennedy Space Center (KSC) and Johnson Space Center (JSC) flight operations and performing mission evaluation.

2. Johnson Space Center (JSC)

a. Implementing all flight and recovery operations, including: mission analyses and associated systems engineering, related ground equipment and facilities, preflight preparations, and conducting the flight and recovery.

b. Providing and training flight crews and developing crew and medical requirements.

c. Developing elements of the flight hardware and related software. including: modified command and service modules, spacecraft launch adapter for manned launches, trainers and simulators. crew systems, medical equipment and food.

d. Developing assigned experiments. integrating those to be carried in the CSM, and providing for stowage of experiment data and hardware designated for return from orbit.

d. Performing mission evaluation.

3. Kennedy Space Center (KSC)

a. Providing launch facilities for the four Skylab 1 launches.

b. Preparing checkout procedures and accomplishing the pre-launch checkout of flight hardware and ground support equipment

c. Planning and executing launch operations.

The major Skylab prime and first tier subcontractors and their. responsibilities are shown in table I-1.

    Figure 1-1   

    Figure 1-2   

    Figure 1-3 - Skylab mission profile   

TABLE I-1. - MAJOR SKYLAB CONTRACTORS

Contractor

Responsibility

Contract amount $ millions

 

JSC

 

Rockwell International

Command and service module

354.3

General Electric

Automatic checkout equipment reliability and quality assurance system engineering.

29.7

Martin Marietta Corp

Payload and experiments integration and spacecraft support.

105.4

The Garrett Corp

Portable astronaut life support assembly

11.9

International Latex Corp

Space suits

16.9

ITEK Corp

S190 - Multispectral photo facility

2.7

Black Engineering, Inc

S191 - Infrared spectrometer

2.0

Cutler Hammer Airborne Instrument Lab

S194 - L-band radiometer

1.5

General Electric

S193 - Microwave radiorneter / scatterometer

11.3

Honeywell Corp

S192 - 10-band multispectral scanner

10.8

 

HDQ

 

Martin Marietta Corp

Program support

11. 1

 

MSFC

 

General Electric

Electrical support equipment and logistics support

25.0

McDonnell Douglas

S-IVB stage

25.7

Martin Marietta Corp

Payload integration and multiple docking adapter assembly

215.5

Rockwell International (Rocketdyne Division)

Saturn engine support-Saturn V and Saturn 1B

10.3

IBM

Apollo telescope mount digital computer and associated items

29.2

Chrysler

S-I B stage

30.0

 

S-18 systems and integration

7.0

McDonnell Douglas-West

Orbital workshop

383.3

McDonnell Douglas-East

Airlock

267.7

General Electric

Launch vehicle ground support equipment

12.6

IBM

Instrument unit

30.7

Boeing

S-IC stage

0.9

 

System Engineering and integration

7.4

American Science & Engineering

X-Ray spectrographic telescope - S054

8.3

High Altitude Observatory

White light coronagraph - S052

14.7

Harvard

UV spectrometer - S055

34.6

Naval Research Laboratory

UV spectrograph / heliograph

40.9

Goddard Space Flight Canter

Dual X-ray telescope

2.5

 

KSC

 

Chrysler Corp

S-IB launch operations support

23.2

Boeing Co

Saturn V launch vehicle and launch, complex 39, launch operations

14.4

Rockwell International

Command and service module support

17.5

McDonnell Douglas

S-IVB launch services

58.9

IBM

Instrument unit, launch services

12.3

Delco Electronics

Navigation and guidance launch operations

0.9

Martin Marietta Corp

Multiple docking adapter support

7.2

     
 

MAJOR SKYLAB SUBCONTRACTORS

 
 

JSC

 

Aerojet General Corp

CSM service propulsion system (SPS) rocket engines

3.1

AiResearch Manufacturing Co

CSM environmental control systems (ECS)

5.6

Aeronca Inc

CSM honeycomb panels

1.5

AVCO Corp

Command module heat shields

2.5

Beech Aircraft Corp

CSM cryogenic gas storage system

4.0

Collins Radio

CSM communications and data systems

4.7

Honeywell Inc

CSM stabilization and control systems

3.1

Marguardt Co

Service module reaction control system (RCS) engines

1.1

Northrop Corp

Command module Earth landing system

0.8

Pratt & Whitney Aircraft

CSM fuel cell powerplants

3.2

Bell Aerospace Co

RCS propellant storage tanks

3.4

Simmonds Precision Products, Inc

Propellant utilization gauging system

1.3

 

MSFC

 

TRW

Solar array system

23.7

Fairchild Miller

Habitability support system

19.0

Hamilton Standard Division of United Aircraft Corp

Centrifugal urine separators

9.6

Hycom Manufacturing Co

Orbital workshop viewing window

0.9

AiResearch Manufacturing Co

Molecular sieve

4.7


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