Report of the PRESIDENTIAL COMMISSION on the Space Shuttle Challenger Accident

 

Volume 3: Appendix O - NASA Search, Recovery and Reconstruction Task Force Team Report

Volume 3: Enclosure 5: SRB INCREMENTAL RECOVERY PLANNING.

 

 

[O230] REPORT CHANGE LOG

as of May 12, 1986.

STS-51L DATA AND DESIGN

ANALYSIS TASK FORCE

SEARCH, RECOVERY AND RECONSTRUCTION

TEAM REPORT

 

Volume 3

 

CHANGE NOTICE NO.

CHANGE NOTICE DATE

PAGES AFFECTED

ITEMS AFFECTED

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1

5/12/86

Create Volume 3

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Enclosure 5

(From Volume 2)

Complete Update

.

Colonel Edward A. O'Connor, Jr.

Date

 
[O231] LIST OF VOLUMES (separately bound)
 

VOLUME 1

REPORT SUMMARIES

 

VOLUME 2

Enclosure 1. MISSION 51-L SHUTTLE MISHAP-SURFACE SEARCH
Enclosure 2. RADAR DATA ANALYSIS AND IMPACT ESTIMATION FOR STS 51-L DEBRIS .
Enclosure 3. STS 51-L RIGHT SRB REPORT NO. 82-SR-86-07,
Enclosure 4. SEARCH, CLASSIFICATION AND RECOVERY
 
VOLUME 3
THIS VOLUME
Enclosure 5. SRB INCREMENTAL RECOVERY PLANNING
 
VOLUME 4

 

Enclosure 6. RECOVERED ET DEBRIS HARDWARE ASSESSMENT,
Enclosure 7. OCEANOGRAPHY
Enclosure 8. SPACE TRANSPORTATION SYSTEM, MISSION 51-L STRUCTURAL RECONSTRUCTION AND EVALUATION REPORT (Standard Accident Report)
Enclosure 9. CONTACT #131 AND #712 RECOVERED RH SRB AFT FIELD JOINT EVALUATION
 

[O232SOLID ROCKET BOOSTER INCREMENTAL RECOVERY PLANNING (May 1, 1986)

Approved:

Alexander A. McCool

Director, Structures and Propulsion Laboratory

NASA Marshall Space Flight Center

SOLID ROCKET BOOSTER INCREMENTAL RECOVERY PLANNING

PREPARED BY:

NASA, Marshall Space Flight Center
Alexander A. McCool, Director, Structures and Propulsion Laboratory
Keith D. Coates
W. Leon Ray
Fred Jankowski
 
Morton Thiokol, Inc.
Lamoine R. Jensen
Gregory G. Gorman
Dennis R. Crawford
Mack H. Phillips
Jerry Burn
Chuck D. Nighswonger
Robert C. Hillard
 
USBI Booster Production Co., Inc.
Hugh E. Fursdon
William F. Imre
 
PRC Illustrations
Lewis J. Wallace, Jr.
Caroline B. Zaffery
George H. Sauro, Jr.

 

[O233] TABLE OF CONTENTS

I. SCOPE AND INTRODUCTION.
A. SCOPE.
B. INTRODUCTION.
II. DESCRIPTION OF SRB.
A. GENERAL.
B. SRB SYSTEMS.
1. Forward Assembly.
a. Nose Assembly.
b. Forward Ordnance Ring.
c. Forward Skirt.
2. Solid Rocket Motor (SRM).
a. Solid Rocket Motor.
b. Structural.
C. SRB SUBSYSTEM.
1. Systems Tunnel.
2. SRB/ET Aft Ring.
3. TVC Subsystem.
4. Separation Subsystem.
5. Recovery Subsystem.
6. E&I Subsystem.
a. Operational System.
b. RSS.
III. IDENTIFICATION OF HARDWARE.
A. METHOD OF IDENTIFICATION.
1. Assets.
2. Identifying Characteristics.
B. ANALYSIS OF VIDEO, AUDIO, AND PHOTOGRAPHS.
C. IDENTIFIED HARDWARE NOT RECOVERED.
IV. RECOVERY PLAN.
A. RECOVERY ASSETS.
B. DEVELOPMENT OF PLAN.
C. SAFETY AND HAZARD CONSIDERATIONS.
V. DESCRIPTION OF RECOVERED HARDWARE.
VI. DISPOSITION OF RECOVERED HARDWARE.
A. IDENTIFICATION AND RECONSTRUCTION OF RECOVERED HARDWARE.
B. PERCENTAGE OF RECOVERED SRM HARDWARE.
C. PROPELLANT DISPOSAL OPERATIONS.
VII. SUMMARY AND FINDINGS.
 
 
 
LIST OF FIGURES.
 
1. 51-L Coordinate System.
2. Solid Rocket Booster Structure.
3. SRM Factory/Plant Joints.
4. SRM Field Joints.
5. SRB/ET Aft Attach Strut.
6. SRB/ET Upper Strut Assembly (RH).
7. SRB/ET Aft Attach Strut.
8. Radar Trajectory Plot.
9. Forward Segment Burn Back Pattern.
10. Forward Center Segment Burn Back Pattern.
11. Aft Center Segment Burn Back Pattern.
12. Aft Segment Burn Back Pattern.
13. Contact 11. Left- Hand (LH) Attach Segment.
14. Contact 21-1. RH Aft Segment/Dome/Stiffener.
15. Contact 21-2. Case Tang Segment.
16. Contact 21-3. RH Aft Segment Fragment.
17. Contact 21-4. Aft Segment- Stiffener.
18. Contact 21-5. Aft Segment- Stiffener Ring Segment.
19. Contact 21-6. Aft Segment-Stiffener Segment.
20. Contact 21-7. SRB Aft Segment Stiffener Ring Section.
21. Contact 21-8. SRB Fragment.
22. Contact 21-9. Aft Segment-Stiffener.
23. Contact 24. Left Hand Aft Segment.
24. Contact 26-1. LH Aft Center Segment, Forward Cylinder.
25. Contact 26-2. LH Aft Center Segment, Forward Cylinder.
26. Contact 41. Forward Dome with Igniter.
27. Contact 195. Section of Factory Joint Tang.
28. Contact 214. Section of Forward Center Segment.
29. Contact 292. Section of Field Joint Clevis.
30. Contact 301. Section of Factory Joint Clevis.
31. Contact 325. SRB Case Cylinder-Clevis Joint.
32. Contact 502. RH SRB Cylinder Segment, Field Joint Tang.
33. Contact 579. Section of Field Joint Clevis.
34. Contact 11, LH ET Attach Segment.
35. Contact 11, LH ET Attach Segment.
36. Contact 21-1, RH Aft Case Segment, Aft Stiff/Aft Dome Joint.
37. Contact 21-2, RH Aft Segment, Forward Stiffener.
38. Contact 21-3, RH Aft Segment, Stiff/Stiff Joint.
39. Contact 21-4, RH Aft Segment, Aft Stiffener.
40. Contact 21-5, RH Aft Segment, Forward Stiffener.
41. Contact 21-9, RH Aft Segment, Aft Stiffener.
42. Contact 26-1, LH Aft Center Segment, Forward Cylinder.
43. Contact 26-2, LH Aft Center Segment, Forward Cylinder.
44. Contact 131, RH Aft Center Segment, Aft Cylinder Dimensional Outside View.
45. Contact 131, Outside Surface.
46. Contact 131, Inside Surface View of Burned Area.
47. Contact 131, Aft Center Segment, Aft Inside Dimensional View.
48. Contact 131, Insulation Profile.
49. Contact 131, Insulation Profile .
50. Contact 131, Segment Wall Profile.
51. Contact 131, Segment Wall Profile.
52. Contact 131, Propellant Profile.
53. Contact 195, Forward Center Segment, Forward Cylinder.
54. Contact 196, LH Forward Dom.
55. Contact 214, Case Cylinder Fragment.
56. Contact 292, LH Aft Segment, Aft ET Attach, Outside View.
57. Contact 292, LH Aft Segment, Aft ET Attach, Outside View.
58. Contact 301, RH Forward Segment, Aft Cylinder.
59. Contact 325, RH Forward Segment, Aft Cylinder.
60. Contact 433, Aft Center Segment, Forward Cylinder .
61. Contact 433-1, RH Aft Center Segment, Aft Cylinder.
62. Contact 433-2, RH Aft Center Segment, Aft Cylinder.
63. Contact 468, Forward Segment, Aft Cylinder.

[O234]

64. Contact 487, Forward Skirt Clevis Joint.
65. Contact 502, Forward Center Segment, Aft Cylinder.
66. Contact 524, Case Cylinder Segment Fragment.
67. Contact 579, RH Aft Segment, Attach Segment.
68. Contact 605, Forward Segment, Forward Cylinder.
69. Contact 615-1A, RH Forward Center Segment, Forward Cylinder.
70. Contact 615-18, RH Forward Center Segment, Forward Cylinder.
71. Contact 615-2, RH Forward Center Segment, Forward Cylinder.
72. Contact 615-3, RH Aft Segment, Aft Stiffener.
73. Contact 615-4, Case Cylinder Fragment.
74. Contact 631, Forward Center or Aft Center Segment Forward Cylinder.
75. Contact 635, LH Forward Segment, Forward Cylinder.
76. Contact 699, RH Forward Center Segment, Aft Cylinder.
77. Contact 711, Forward Dome Fragment.
78. Contact 712, RH Aft Segment, Attach Segment, Interior Surface.
79. Contact 712, RH Aft Segment, Attach Segment, Exterior Surface.
80. Contact 712, RH Aft Segment, Attach Segment, Propellant Profile.
81. Contact 5038, Forward Segment, Aft Cylinder.
82. Contact 5039, Case Cylinder Fragment.
83. Contact 5124, LH Diagonal Strut.
84. Contact 5126-1, Forward Segment, Aft Cylinder.
85. Contact 5126-2, Forward Segment, Aft Cylinder.
86. Contact 5128, Forward Segment, Case Cylinder.
87. RH SRB Recovered Debris.
88. LH SRB Recovered Debris.

 

LIST OF PHOTOGRAPHS

1. Upper and Diagonal Struts.
2. Lower Strut (Installed).
3. TVC System.
4. SRM Segment Nameplate.
5. Contact 26-1, SRM LH Aft Segment, Pressure Port, Tang End.
6. Contact 195, SRB RH Segment, Propellant Profile.
7. Contact 195, SRB LH Segment, System Tunnel.
8. Contact 11, SRB LH Segment, Component Serial/Part Number.
9. Contact 11, SRB LH Segment, Propellant Burn Back Pattern.
10. Contact 11, SRB LH Segment, Wide ETA Stub Hole Spacing.
11. Contact 11, SRB LH Segment, Close ETA Stub Hole Spacing.
12. Contact 26-1, SRB LH Segment, Serial/Part Number.
13. Contact 11, SRB LH Segment, Propellant Profile.
14. Contact 11, SRB LH Segment, Sea Recovery.
15. Contact 11, SRB LH Segment, Sea Recovery.
16. Contact 301, SRB RH Segment, Sea Recovery.
17. Contact 195, SRB RH Segment, Sea Recovery.
18. Contact 292, SRB RH Segment, Sea Recovery.
19. Contact 11, SRB LH Segment, Aft ET Attach Segment.
20. Contact 21-1, RH Aft Segment, Aft Stiff/Aft Dome Joint, View #1.
21. Contact 21-I, RH Aft Segment, Aft Stiff/Aft Dome Joint, View #2.
22. Contact 21-2, RH Aft Segment, Forward Stiffener.
23. Contact 21-3, RH Aft Segment, Stiff/Stiff Joint.
24. Contact 21-4, RH Aft Segment, Aft Stiffener.
25. Contact 21-5, RH Aft Segment, Forward Stiffener.
26. Contact 21-9, RH Aft Segment, Aft Stiffener.
27. Contact 26-1, LH Aft Center Segment, Forward Cylinder.
28. Contact 26-2, LH Aft Center Segment, Forward Cylinder.
29. Contact 131, RH Aft Center Segment, Aft Cylinder Outside View.
30. Contact 131, RH Aft Center Segment, Aft Cylinder Outside Closeup View.
31. Contact 131, RH Aft Center Segment, Aft Cylinder Inside View.
32. Contact 131, RH Aft Center Segment, Aft Cylinder Inside Closeup View.
33. Contact 195, Forward Center Segment, Forward Cylinder.
34. Contact 196, LH Forward Segment, Forward Dome.
35. Contact 214, Case Cylinder Fragment.
36. Contact 292, LH Aft Segment, Aft ET Attach .
37. Contact 301, RH Forward Segment, Aft Cylinder.
38. Contact 325, RH Forward Segment, Aft Cylinder.
39. Contact 433, Aft Center Segment, Forward Cylinder.
40. Contact 433-1 and Contact 635, RH Aft Center Segment, Aft Cylinder and LH Forward Segment, Forward Cylinder.
41. Contact 433-2, RH Aft Center Segment, Aft Cylinder.
42. Contact 468, Forward Segment, Aft Cylinder.
43. Contact 487, Forward Skirt Clevis Joint.
44. Contact 502, Forward Center Segment, Aft Cylinder Outside View.
45. Contact 502, Forward Center Segment, Aft Cylinder, Inside View .
46. Contact 524, Case Cylinder Segment Fragment.
47. Contact 538, RH Forward Skirt.
48. Contact 579, RH Aft Segment, Attach Segment, Outside View.
49. Contact 579, RH Aft Segment, Attach Segment, Inside View.
50. Contact 605, Forward Segment, Forward Cylinder.
51. Contact 615-1A, RH Forward Center Segment, Forward Cylinder.
52. Contact 615-18, RH Forward Center Segment, Forward Cylinder.
53. Contact 615-2, RH Aft Segment, Aft Stiffener .
54. Contact 615-3, RH Aft Segment, Aft Stiffener .
55. Contact 615-4, Case Cylinder Segment.
56. Contact 631, Forward Center or Aft Center Segment, Forward Cylinder.
57. Contact 699, RH Forward Center Segment, Aft Cylinder.

[O235]

58. Contact 711, Forward Dome with Forward Skirt Clevis.
59. Contact 712, RH Aft Segment, Attach Segment, Outside View.
60. Contact 712, RH Aft Segment, Attach Segment, Outside Closeup View.
61. Contact 712, RH Aft Segment, Attach Segment, Inside View.
62. Contact 712, RH Aft Segment, Attach Segment, Inside Closeup View.
63. Contact 5038, Forward Segment, Aft Cylinder.
64. Contact 5039, Case Cylinder.
65. Contact 5124, LH Diagonal Strut.
66. Contact 5126-1, Forward Segment, Aft Cylinder.
67. Contact 5126-2, Forward Segment, Case Cylinder.
68. Contact 5128, Forward Segment, Case Cylinder.
69. Reconstruction of Aft Segment.
70. Contact 26-1, Propellant Burn, Putty Installation.
71. Contact 26-1, Propellant Disposal, Temperature Sensor Installation.
72. Contact 26-1, Propellant Disposal, Water Deluge.

 

LIST OF TABLES

Table I. Summary of Submersibles.
Table II. Identified Hardware Not Recovered.
Table III. Major Assets Used by Task Force.
Table IV. Recovered Hardware-SRM.
Table V. Percentage of Recovered SRM Hardware.

 

LIST OF APPENDICES

Appendix A. Report of Sightings of SRB Hardware.
Appendix B. Addendum I (RH SRB Aft/Dome/Stiffener Segment) to Requirements for 51-L SRB Retrieval Operations.
Appendix C. Plan for Salvage Off-Load and Transport to Storage Facility.
Appendix D. Plan for Propellant Disposal for 51-L SRB Components.

 

[O236] SOLID ROCKET BOOSTER INCREMENTAL RECOVERY PLANNING

I. SCOPE AND INTRODUCTION

A. SCOPE

This section describes the recovery process form the initial planning and identification of Solid Rocket Booster (SRB) components and coordination with the Navy salvage operations through the recovery to the placement of hardware in Hangar "O" or the Explosive Ordnance Disposal (EOD) Range for evaluation. The recovery operation was initiated by searching areas defined by radar tracks provided by the Eastern Space and Missile Center (ESMC) Range Safety organization with use of sonar devices. Sonar contacts were then investigated by manned or unmanned submersibles to determine if the contacts were hardware from the 51-L vehicle and to obtain video/photograhic/audio records for further identification by personnel on shore. Once hardware was determined to be useful to the investigation, plans were generated to recover and transport to shore. Safing operations (propellant disposal) and more definition of the hardware dimensions, features, etc. were then conducted for storage/other evaluation. All recovered hardware has a contact number assigned individually to catalogue each part. For the purpose of consistency, reference to SRB hardware will be by contact number with the control numbers listed in Appendix A of the Search, Recovery, and Reconstruction Team Report. The control numbers and documentation were established by the 51-L Debris Impound Area Group.

 

B. INTRODUCTION

The SRB Recovery Support Team was established to aid in identifying hardware located by the search vehicles. This was accomplished by placing personnel who were knowledgeable of the Shuttle hardware on-board the search vessels for initial identification (SRB, Left Hand, Right Hand, External Tank, etc. ) and by subsequent review of underwater examination records by personnel on shore. Personnel from NASA, Morton Thiokol, Inc. (MTI), USBI Booster Production Co., Inc. (USBI), and Lockheed Space Operations Company (LSOC) served on-board the search and recovery vessels. The support personnel on-board the salvage vessel (Stena Workhorse), including representatives from the ESMC Explosive Ordnance Disposal (EOD) organization, assisted in the salvage operations to ensure safety, hardware preservation, and to maintain evidence of flight anomalies.

Team members also supported the Navy Superintendent of Salvage (SUPSALV) in determining areas for search and priorities for recovery operations. Analysis of telemetry data on 51-L SRB's provided data that the right-hand motor was anomalous. In addition, early photographic and video tracking film evaluation identified the right-hand SRB as having problems. The Task Force therefore declared priorities on the Space Shuttle recovery operations to retrieve the right-hand (RH) SRB, left-hand (LH) SRB, and Orbiter to assist in the accident analysis. Attention was given to the LH SRB for the purpose of obtaining additional information to aid in the evaluation of both factory and field joint performance. In addition to the SRB components, emphasis was given to the recovery of the Orbiter, External Tank (ET), and payload (Inertial Upper Stage (IUS), Tracking and Data Relay Satellite (TDRS)).

Other activities included providing daily status reports to 51-L Investigation Team personnel at MSFC and others (Commission Task Force, news media, etc.). After recovery, team members performed inspections and documented their findings to provide accurate descriptions of the hardware.

The following paragraphs provide a report of the recovery activities performed and document the results of the SRB hardware search and recovery operations.

 

II. DESCRIPTION OF SRB

A. GENERAL

In order to understand the SRB terminology, an understanding of the components assembled on the vehicle is needed. The maneuvers of roll, pitch, and yaw are about the x, y, and z axes, respectively (reference Figure 1). Sitting in the Orbiter and looking forward, the RH SRB is below and to the right. The RH SRB is a mirror image of the LH SRB, therefore, reference datums in addition to the x, y, and z axes were established to maintain uniformity. The zero degree datum for the LH SRB is on the upper center line ( + z axis), and the zero degree datum for the RH SRB is on the lower center line (-z axis).

An SRB is nominally 12 feet in diameter and 149 feet long. The inert weight is 175,000 pounds, and the lift-off weight is 1,300,000 pounds. The SRB system provides the necessary structural support for the Shuttle vehicle on the launch pad, transfers thrust loads to the Orbiter and ET, and provides housing, structural support, and bracketry needed for the recovery system, the electrical components, the separation motors, and the Thrust Vector Control (TVC) system. The SRB systems consist of the forward assembly (forward skirt, frustum, and nose cap), the Solid Rocket Motors (SRM's), and the aft skirt assembly. SRB structural components are planned to be used for 20 flights (reference Figure 2).

Documentation convention stipulates that all vehicles are drawn going from the left (forward) to right (aft) thereby presenting the LH side of the vehicle. Consequently, only the LH SRB is documented; therefore, care must be exercised in reviewing drawings and illustrations to distinguish the RH SRB for the LH SRB.

 

B. SRB SYSTEMS

1. Forward Assembly - The forward assembly consists of the nose assembly, forward ordnance ring, and forward skirt.

a. Nose Assembly - The nose assembly includes the nose cap, the frustum structure, the frustum flotation components, and hardware for attaching the forward separation motors and nose cap thrusters. The nose cap houses both the pilot and drogue parachutes and is separated in-flight from the frustum by three nose cap thrusters. The frustum houses the main parachutes and altitude sensor assembly, provides the structural support for the forward separation motors, and incorporates flotation devices and handling hardware for water recovery.

b. Forward Ordnance Ring -The forward ordnance ring provides a plane of separation between the frustum and the forward skirt assembly. The ring houses the linear-shaped charge (LSC) used in the destruct function.

c. Forward Skirt - The forward skirt is comprised of an SRB/ET attachment fitting which transfers the thrust loads from the SRB to the ET. The forward skirt also has a forward bulkhead which seals the forward end of the skirt. The skirt provides the structure to react parachute loads during deployment, descent and towing. Internal structures are provided for mounting components of the electrical and instrumentation (E&I) subsystem, the rate gyro assembly, range safety panels, and the systems tunnel components. The skirt assembly, at completion of installation, is sealed to provide additional flotation capability.

 

2. Solid Rocket Motor (SRM):

a. Solid Rocket Motor - The SRM is the primary propulsive element for the Space Shuttle providing 563.5 pounds per square inch absolute chamber pressure which is equal to 1.9 million pounds of thrust vacuum. The SRM consists of: an insulated and lined segmented rocket motor case loaded with solid propellant; an ignition system complete with electromechanical safe and arm device, initiator, and loaded igniter; a movable nozzle; raceway bracketry; instrumentation; and the necessary integration hardware.

b. Scructural - The major configurations required to assemble one SRM are a forward rocket motor segment, two center rocket....

 


[
O237]
Figure 1. 51-L Coordinate System.


[
O238]
Figure 2. Solid Rocket Booster Structure.

 

[O239] ....motor segments, and one aft rocket motor segment. Each SRM segment is comprised of two to four components. The joints of the components that are assembled, insulated, lined, and cast at the factory are referred to as factory/plant joints (reference Figure 3). A field joint is that portion of the SRM segment that is assembled/stacked at KSC to create the finished SRM (reference Figure 4). The SRM components and subsystems are physically interchangeable and replaceable. By matching the burning rates of motor segments cast in matched pairs from the same propellant lot and case weights of each segment, the performance, interchangeability, and replaceability between a flight set of SRM's can be maintained.

 

3. Aft Skirt Assembly - The aft skirt provides attach points to the Mobile Launch Platform (MLP) and provides support to the Shuttle on the launch pad for all conditions prior to booster ignition. The aft skirt provides aerodynamic/thermal protection, mounting provisions for the TVC subsystem, and the aft mounted separation motors. The aft skirt provides sufficient clearance for the SRM nozzle at the null position plus full gimbal travel. The aft skirt kick ring provides the necessary structural capability to absorb and transfer induced pre-launch loads.

 

C. SRB SUBSYSTEMS

The subsystems of the SRB are made up of the following:

1) Systems Tunnel
2) SRB/ET Aft Attach Ring
3) TVC subsystem
4) Separation subsystem
5) Recovery subsystem
6) E&I subsystem.

 

1. Systems Tunnel - The SRB systems tunnel, located at the 90° position of each SRB, houses the electrical cables associated with the E&I subsystem and the LSC of the Range Safety System (RSS). The tunnel provides lightning, thermal, and aerodynamic protection and mechanical support for the cables and the LSC.

2. SRB/ET Aft Attach Ring - The SRB/ET aft attach ring is composed of a steel ring and three struts that physically attach the SRB to the ET. These attachments are designed to react to loads in place of the attach ring and allow unrestrained contraction/expansion of SRB or ET in the longitudinal direction (reference Figure 5).

The attach strut assembly provides the physical attachment between the aft ring of the SRB and the ET. The strut incorporates separation devices that release the SRB upon command (references Figures 6 and 7, and Photographs 1 and 2).

3. TVC Subsystems - The TVC, in conjunction with the SRM, provides pitch, roll, and yaw vehicle movements as desired by the Orbiter Guidance, Navigation and Control (GN&C) System. The subsystem, mounted in the aft skirt, consists of two hydraulic power units (HPU's) and two servoactuators. The two HPU's provide hydraulic power to drive the two servoactuators, designated as Rock and Tilt. These servoactuators serve to provide attitude control for each of the SRB's in response to control commands from the General Purpose Computers (GPC's) via flight control electronics in the Orbiter Vehicle (OV). (Reference Photograph 3.)

4. Separation Subsystem - The separation subsystem is designed to ensure safe separation of each of the SRB's from the ET without damaging or recontacting the Orbiter/ET during or after separation. The separation subsystem consists of a release system, sensors, and separation bolts located in the SRB/ET forward attach fitting and in each of the aft attach struts, and eight solid booster separation motors (BSM's)-four mounted in the SRB nose frustum and four mounted externally on the aft skirt. The aft motors are located unsymmetrically, which causes a small roll movement to be imparted to the SRB. The BSM's are located such that the SRB moves from the Orbiter/ET in a way that reduces the plume and particle impingement on the Orbiter. All sequencing and commands are issued by the Orbiter.

5. Recovery Subsystem - The booster recovery subsystem provides the necessary hardware to control the SRB final descent velocity and attitude after separation. The major components of the recovery subsystem are the pilot, drogue and main parachutes. The recovery subsystem includes parachutes, methods of sequencing and deploying these parachutes, parachute separation components, and location aids that help in search and retrieval operations for the expended booster and parachutes.

6. E&I Subsystem:

a. Operational System: The SRB E&I subsystem for operational flights consists of two major functional systems dedicated to two specific portions of the SRB mission. One system is operational from prelaunch until SRB/ET separation and is referred to as the Ascent System. This system consists of the E&I subsystem components necessary to respond to Orbiter vehicle (OV) commands for controlling SRB prelaunch functions, ignition, powered ascent, and SRB/ET monitored. The other system is operational from just prior to SRB/ET separation until SRB splashdown and is referred to as the Recovery System. This system consists of the E&I subsystem components that bring about the successful recovery of the SRB after burnout and separation by performing the following functions:

1) Severance of the nozzle extension
2) Deployment of the drogue and main chutes
3) Powering of location aids
4) Severance of main chute at water impact

The recovery system is simple and self-contained, except for initial POWER ON command, which is derived from the separation fire commands from the OV.

b. RSS: The RSS contains the necessary equipment to destroy the SRB in case of a malfunction requiring premature flight termination. The system is ground operated and redundant. It is monitored, tested, and safed via the Multiplexer-Demultiplexer (MDM) in the forward IEA.

 

III. IDENTIFICATION OF HARDWARE

Shuttle Flight 51-L SRB hardware was initially located on the ocean floor using the Klein sidescan sonar. Search patterns were established based on radar tracking of the Shuttle components. Identification of the sonar contacts was accomplished by manned and unmanned submersibles. Table 1 summarizes these submersibles.

 

TABLE 1.

SUBMERSIBLE

TENDER SHIP

MANNED/ UNMANNED

.

Sea Link JSL I

Edwin Link

Manned

Sea Link JSL II

Seward Johnson

Manned

Nuclear Sub NR-I

Sunbird

Manned

Deep Drone

Independence

Unmanned

 

Contractor and/or National Aeronautics and Space Administration personnel familiar with the flight hardware were on-board the manned submersibles and on-board the tender ship for the Deep Drone. The on-board personnel provided immediate identification of the hardware and pointed out specific identifying characteristics (clevis, tang, serial/part numbers, propellant thickness, inhibitor, etc.) to be recorded on video and photographed. The color video with audio and photographs made onboard the submersibles (no audio with Deep Drone) were then sent ashore for developing, duplicating, and further identification.

 

A. METHOD OF IDENTIFICATION.

As an aid to hardware identification, books containing photographs and illustrations of identifying characteristics were compiled and distributed to team personnel on-board recovery vessels.

The assets used to identify SRB hardware during the search operation are listed below. Identification of parts determined as....

 


[
O240]
Figure 3. SRM Factory/Plant Joints.
Figure 4. SRM Field Joints.


[
O241]
Figure 5. SRB/ET Aft Attach Strut.
Figure 6. SRB/ET Upper Strut Assembly (RH).


[
O242]
Figure 7. SRB/ET Aft Attach Strut.


[
O243]
Photograph 1. Upper and Diagonal Struts.


[
O244]
Photograph 2. Lower Strut (Installed).


[
O245]
Photograph 3. TVC System.

 
 

[O246]...important for recovery by the Recovery Support personnel were prioritized and forwarded to the salvage vessels. A sketch of each piece of hardware was made to assist recovery personnel on the ships to identify attachment points. Calculated weight, center of gravity (e.g.), dimensions, and special notes concerning propellant locations or areas of caution were included.

 

1. Assets

a) Underwater video tape
b) Underwater still photographs
c) Artist renditions of underwater artifacts
d) Radar trajectory plots
e) Sonar cross reference charts
f) NASA Select Press Briefing video tape
g) Land based photographs of recovered hardware
h) Assembly blueprints/sketches
i) Propellant burnback pattern charts
j) Assembly close-out photographs

 

2. Identifying Characteristics

a) Inherently unique pieces
b) Bolt hole sizes (ET stub ring)
c) Pin hole sizes (clevis)
d) Proximity of known hardware (identified pieces to adjacent unidentified pieces)
e) Pin and bolt hole locations
f) Type of joint (factory or field, tang or clevis)
g) Tang index slots (at 0, 118, and 240 degrees)
h) Leak check port location (at 0 degree on tang)
i) Insulation configuration
j) Insulation thickness
k) Inhibitor size and shape
l) Propellant burnback pattern
m) Part and serial number markings (where available)
n) Exterior cork locations
o) Exterior foam locations
p) System tunnel remnants
q) ET attach remnants
r) Stub remnants for ET attach ring
s) Stiffener ring remnants
t) Case wall discoloration patterns
u) Comparison of radar trajectory track to sonar location (latitude and longitude)
v) Scaling known dimensions as a comparison base
w) Paint pattern on forward skirt and frustum
x) BSM location

Figures 8 through 12 and Photographs 4 through 13 are examples of identifying methods.

 

B. ANALYSIS OF VIDEO, AUDIO, AND PHOTOGRAPHS

Video, audio (where provided), and photographs of each contact were analyzed to help identify the hardware. Each video was analyzed for Shuttle element (i.e., Orbiter, SRB, Payload, etc.) by NASA and contractor representatives who were knowledgeable of hardware. These personnel provided the expertise required to assure identification of hardware that was located and filmed. Personnel who served on-board the sea vessels during the search operations also provided aid in identifying and describing the hardware. further analysis was conducted on hardware identified as part of the SRB flight element to provide data for the recovery plan. A list of hardware observed on video is listed in Appendix A.

 

C. HARDWARE IDENTIFIED BUT NOT RECOVERED

During the investigation, hardware of low value to the failure investigation was identified but not recovered and is listed in Table II.

 

IV. RECOVERY PLANS

Recovery plans were prepared and used as a means to obtain authorization for recovery by the Commission Task Force and to provide the requirements for recovery operations to the Salvage Team. These plans were defined based upon hardware criticality to the investigation and safety hazards (primarily to fishermen in shallow water). See Appendix B for a typical plan.

 

A. RECOVERY ASSETS

Assets used in the operation were owned by NASA or owned or leased by the U. S. Navy and were classified into four categories according to task assignment and capability. The categories were:

1) Search
2) Identification
3) Recovery
4) Logistics

Table III identifies each major asset used by the Task Force and includes task assignment and capabilities of each element.

 

TABLE II. IDENTIFIED HARDWARE NOT RECOVERED.

Contact Number

Description

.

21-6

RH Aft Seg Stiffener

21-7

RH Aft Seg Nozzle Part

21-8

RH Aft Seg Nozzle Part

24

LH Aft Seg/Dome/Kick Ring

41

Fwd Seg/Dome/Igniter

345

Case Fragment

417

Case Fragment

504

Fwd Dome/Igniter

632

Case Fragment

5125

Case Fragment (?)


[
O247]
Figure 8. Radar Trajectory Plot.

[
O248]
Figure 9. Forward Segment Burn Back Pattern.

[
O249]
Figure 10. Forward Center Segment Burn Back Pattern.

[
O250]
Figure 11. Aft Center Segment Burn Back Pattern.

[
O251]
Figure 12. Aft Segment Burn Back Pattern.

[
O252]
Photograph 4. SRM Segment Nameplate.

[
O253]
Photograph 5. Contact 26-1, SRM LH Aft Segment, Pressure Port, Tang End.
Photograph 6. Contact 195, SRB RH Segment, Propellant Profile.

[
O254]
Photograph 7. Contact 195, SRB LH Segment, System Tunnel.
Photograph 8. Contact 11, SRB LH Segment, Component Serial/Part Number.

[
O255]
Photograph 9. Contact 11, SRB LH Segment, Propellant Burn Back Pattern.
Photograph 10. Contact 11, SRB LH Segment, Wide ETA Stub Hole Spacing.

[
O256]
Photograph 11. Contact 11, SRB LH Segment, Close ETA Stub Hole Spacing.

[
O257]
Photograph 12. Contact 26-1, SRB LH Segment, Serial/Part Number.
Photograph 13. Contact 11, SRB LH Segment, Propellant Profile.

 

[O258] TABLE III-MAJOR ASSETS USED BY THE TASK FORCE.

Vessel ID

Vessel Type

Task Assignment

Primary Capability

.

Freedom Star

Surface Vessel

Search

Side Scan Sonar

Liberty Star

Surface Vessel

Search

Side Scan Sonar

G.W. Pierce

Surface Vessel

Search

Side Scan Sonar

P.L. III

Surface Vessel

Search

Side Scan Sonar

Seward Johnson w/Sealink II

Surface Vessel w/manned Submersible

Identification Recovery of small items

Underwater Video & Photo Manned Submersible

Edwin Link w/Sealink I

Surface Vessel w/manned Submersible

Identification Recovery of small items

Underwater Video & Photo Manned Sumersible

USS Sunbird w/NR-1

Surface Vessel w/manned nuclear powered Submersible

Identification

Long-Range Capability w/underwater Video and Photo

Independence w/Deep Drone

Surface Vessel w/Remote Operating Vehicle

Identification

Underwater Video

USS Preserver

Surface Vessel

Recovery

Dive Team to 190 Ft.

Stena Workhorse w/Gemini

Surface Vehicle w/Remote Operating Vehicle

Recovery

100-Ton Crane and Underwater Video

LCU

Surface Vessel

Recovery

Dive Team to 150 Ft.

Eliminator

Surface Vessel

Logistics

Logistics Support

Pelican Princess

Surface Vessel

Logistics

Logistics Support

 

B. DEVELOPMENT OF PLAN

In order to control and provide necessary information for salvage planning, a document was prepared for each recovered part identifying:

1) The specific hardware to be recovered
2) Its location
3) Priority
4) Sea vessels to be used
5) Timelines
6) Requirements for safe handling
7) Critical evidence protection and preservation
8) Transport to shore

Individual, self-contained plans including illustrations were generated and approved by Search, Recovery and Reconstruction Team members. Figures 13 through 33 give the rationale used to determine the hardware's location and orientation on the launch vehicle assembly. Photographs 14 through 18 show the recovery operations.

 

C. SAFETY AND HAZARD CONSIDERATIONS

The inadvertent separation of the SRB from the ET occurred prior to the engagement of the Pyro Initiator Circuit (PIC), which controls the deployment of the various pyro devices. All ordnance devices installed on the SRB's were assumed live during retrieval operations and handled with extreme care.

The following guidelines for lifting components from the ocean were established to prevent inadvertent ignition and damage to the recovered hardware.

1. Avoid use of steel hooks or cables which may come in contact with suspected burn through areas.
2. Stabilize part prior to loading on the ship.
3. Tie down parts immediately after loading onto ship.
4. Disarm ordnance.
5. Neutralize forward skirt batteries (for range safety system).
6. Examine hydrazine tanks located in aft skirt for leakage prior to personnel entering SRB area.

 

The following precautions were implemented for the propellant.

1. Keep wet.
2. Do not permit shear between hard surfaces.
3. Do not subject to direct heat/flame.
 


[
O259]
Figure 13. Contact 11. Left- Hand (LH) Attach Segment.
Figure 14. Contact 21-1. RH Aft Segment/Dome/Stiffener.

[
O260]
Figure 15. Contact 21-2. Case Tang Segment.
Figure 16. Contact 21-3. RH Aft Segment Fragment.

[
O261]
Figure 17. Contact 21-4. Aft Segment- Stiffener.
Figure 18. Contact 21-5. Aft Segment- Stiffener Ring Segment.

[
O262]
Figure 19. Contact 21-6. Aft Segment-Stiffener Segment.
Figure 20. Contact 21-7. SRB Aft Segment Stiffener Ring Section.

[
O263]
Figure 21. Contact 21-8. SRB Fragment.
Figure 22. Contact 21-9. Aft Segment-Stiffener.

[
O264]
Figure 23. Contact 24. Left Hand Aft Segment.
Figure 24. Contact 26-1. LH Aft Center Segment, Forward Cylinder.

[
O265]
Figure 25. Contact 26-2. LH Aft Center Segment, Forward Cylinder.
Figure 26. Contact 41. Forward Dome with Igniter.

[
O266]
Figure 27. Contact 195. Section of Factory Joint Tang.
Figure 28. Contact 214. Section of Forward Center Segment.

[
O267]
Figure 29. Contact 292. Section of Field Joint Clevis.
Figure 30. Contact 301. Section of Factory Joint Clevis.

[
O268]
Figure 31. Contact 325. SRB Case Cylinder-Clevis Joint.
Figure 32. Contact 502. RH SRB Cylinder Segment, Field Joint Tang.

[
O269]
Figure 33. Contact 579. Section of Field Joint Clevis.
Photograph 14. Contact 11, SRB LH Segment, Sea Recovery.

[
O270]
Photograph 15. Contact 11, SRB LH Segment, Sea Recovery.
Photograph 16. Contact 301, SRB RH Segment, Sea Recovery.

[
O271]
Photograph 17. Contact 195, SRB RH Segment, Sea Recovery.
Photograph 18. Contact 292, SRB RH Segment, Sea Recovery.

 

[O272] 4. Do not shock/drop.
5. Use sand bags or wood pallets to secure or brace while handling the segments of steel and propellant.
6. Do not place pieces of propellant in contact with each other except during and just prior to actual disposal operation.
7. Loose propellant should not be placed in contact with or on any case segment with propellant attached.
8. Store loose propellant in an approved container.
9. Propellant sensitivity is a function of thickness and porosity following sustained exposure to water.
10. Do not handle AP crystals. Insure that crystal areas are wetted down prior to movement of any propellant.

 

V. DESCRIPTION OF RECOVERED HARDWARE

A summary listing of all SRM hardware, including information relative to identification and location, is shown on Table IV. Due to the lack of identifying features, some parts could not be identified to the extent necessary to determine exact location on the SRB. A description of each part is provided on the following pages. Table IV summarizes the recovery hardware.

CONTACT#11 - This was the first SRB part recovered. The part was identified as a large fragment of the ET attach segment, aft segment, LH SRB. Identification was made by propellant profile analysis, hole patterns on the attach stubs, and electrical connector part numbers. The part contained both attach stubs, a tang and clevis, and a fragment of the forward stiffener segment which was attached to the tang. Approximately 80 % of the interior surface was covered with propellant. (Reference Figures 34 and 35, and Photograph 19. )

CONTACT#21-1 - This part was identified as fragments of the aft dome, aft stiffener segment, and kick ring, RH SRB. This part was identified by the part number and serial number found on the exterior surface of the part. This was a very large part and was significant in providing a base for reconstruction of the RH SRB aft segment. There was no propellant on this piece. (Reference Figure 36 and Photographs 20 and 21.)

CONTACT#21-2 - This part was identified as a RH forward stiffener segment and was identified by dimensional analysis which proved that the part matched with Contact 21-3. Contact 21-3 was positively identified as RH SRB. A factory clevis with a missing outer leg, the inactive and forward stiffener stubs, and a factory joint tang were the major design features contained on this part. There was no propellant on this part. (Reference Figure 37 and Photograph 22).

CONTACT#21-3 - This part has been identified as a fragment of the forward stiffener segment, aft segment, RH SRB. The part was identified by part number (IU50715-02) and serial number (0000002R2) found on exterior surface. Major features of this part are a clevis with the outer leg broken off and a portion of the systems tunnel. There is no propellant on the part. (Reference Figure 38 and Photograph 23.)

CONTACT#21-4 - This part has been identified as a fragment of the aft stiffener segment, aft segment, RH SRB. It was identified by the part number and serial number found on the part. Major features of the part are a field joint clevis and a stiffener ring stub. There is no propellant on the part. (Reference Figure 39 and Photograph 24.)

CONTACT#21-5 - This part is a fragment of RH aft segment, forward stiffener segment, containing the inactive stiffener stub and the active forward stiffener ring stub. The part mates with Contact 21-3 which was identified as RH SRB by a serial number. It was located laterally on the aft segment by the leak test port at 0° on the clevis. There is no propellant on this piece. (Reference Figure 40 and Photograph 25.)

CONTACT#21-9 - This part was identified as a fragment of the RH stiffener segment by part number (IU50715) and serial number (OOOOOO1R2) found on the exterior surface. The outer surface is heavily sooted except where foam residue is present. A factory clevis and factory tang are present on the piece. The piece contained no propellant. There is no evidence of heat damage on either the clevis or tang. (Reference Figure 41 and Photograph 26.)

CONTACT #26-1 - This part has been identified as the forward cylinder of the aft center segment, LH SRB. It was identified by a serial number found on the part. Major features of the part are a factory joint tang and systems tunnel floor plate fragments. The interior surface is covered with propellant. There are no apparent indications of leakage or other abnormal appearance. (Reference Figure 42 and Photograph 27.)

CONTACT #26-2 - This part was identified as a fragment of the forward cylinder, aft center segment, LH SRB. Identification was made as a result of dimensional analysis which proved that the part physically mates with Contact 26-1 at the fracture surface. Contact 26-1 was identified by serial number and part number found on the exterior surface. The interior surface of Contact 26-2 was covered with propellant. No anomalous performance features were noted on the part. (Reference Figure 43 and Photograph 28.)

CONTACT #131 - This part was identified as RH SRB aft cylinder of the aft center segment. Part number (IU50717-02) and serial number (0000060RI) were found on the exterior surface of the part. The location of the burned out area found on the part was consistent with photographic data (294 to 316). Circumferential location was determined by discovery of the 0° alignment slot on the tang. There is propellant over approximately 90 % of the surface. This part was considered a very significant finding since it is a part of the suspected burned through joint. (Reference Figures 44 through 52, and Photographs 29 through 32.)

CONTACT#195 - This part has been identified to be a section from the forward case cylinder, forward center segment, LH. The conclusion was based upon the geometry of the part which included propellant profile, plant joint tang, and field joint clevis. The tang thickness measurements were taken and favorably agreed with the manufacturing records. No anomalous performance indications were noted. (Reference Figure 53 and Photograph 33.)

CONTACT #196 - This part was identified as LH forward dome by part number (IU51473-01) and serial number (0000035) found on the part. The exterior surface is heavily sooted. No propellant was present. Insulation is present over 100% of the interior surface. (Reference Figure 54 and Photograph 34.)

CONTACT #214 - This part is a fragment of case cylinder with a factory tang and field clevis. No further identification could be made due to lack of additional identifying features. The outside surface is lightly sooted. There is propellant over approximately 60 % of the interior surface. (Reference Figure 55 and Photograph 35 )

CONTACT #292 - This part was identified as a fragment of the RH ET attach segment, aft segment. Identification was based upon comparison of the propellant profile of the part with the propellant profile on Contact #11 which is a known LH SRB attach segment part. This part was of particular interest since it contains a section from the suspect failure field joint. However, other than having a heavily-sooted appearance, no apparent indication of anomalous performance was noted. (Reference Figures 56 and 57, and Photograph 36.)

CONTACT#301 - This part was identified to be a large fragment from the aft case cylinder of the RH forward segment. Identification was made from part number and serial number found on the exterior surface. The part contains a plant joint (clevis) and field joint (tang). No anomalous performance indications were found on the hardware. (Reference Figure 58 and Photograph 37.)

CONTACT #312 - FRUSTUM SHEAR BEAM-Two fragmented pieces of frustum shear beam were recovered. These were identified by their shape and components that were attached.

 

[O273] TABLE IV 51-L SRM RECOVERED HARDWARE.

Target

Title

Joint

ID Method

.

1

L. H. Aft Seg, ET Attach

Clevis Field & Tang Factory

Propellant Profile & Connector P/N

21-1

R. H. Aft Seg, Aft Stiffener/Aft Dome

Clevis Factory & Tang Factory

Part No. & Serial No

21-2

R. H. Aft Seg, Fwd Stiffener

Clevis Factory & Tang Factory

Mates with 21-3

21-3

R. H. Aft Seg, Fwd & Aft Stiffener

Clevis Factory

Part No. & Serial No

21-4

R. H. Aft Seg, Aft Stiffener

Clevis Factory

Part No. & Serial No

21-5

R. H. Aft Seg-Fwd Stiff

Clevis Factory & Tang Factory

Mates with 21-3

21-9

R. H. Aft Seg, Aft Stiffener

Clevis Factory & Tang Factory

Part No. & Serial No

26-1

L. H. Aft Ctr, Fwd Case Seg

Tang Factory

Part No. & Serial No

26-2

L. H. Aft Ctr, Fwd Case Seg

Clevis Field

Mates with 26-1

131

R. H. Aft Ctr Seg, Aft Cylinder

Tang Field

Part No. & Serial No

195

L. H. Fwd Ctr Seg, Fwd Cylinder

Clevis Field & Tang Factory

Tang Thickness Measurements

196

L. H. Fwd. Seg Dome

Tang Factory/Field

Part No. & Serial No

214

Ctr Seg, Fwd Cyl (Light Wt.)

Clevis Field & Tang Factory

Unidentifiable

292

R. H. Aft Seg-ET Attach

Clevis Field

Propellant Profile- Diff to L. H.

TABLE IV 51-L SRM RECOVERED HARDWARE-Continued

Target

Title

Joint

ID Method

.

301

R. H. Fwd Seg, Aft Cyl.

Clevis Factory & Tang Field

Part No. & Serial No.

325

R. H. Fwd Seg Aft Cyl

Clevis Factory

Insulation Erosion Pattern

433

Aft Ctr Seg, Fwd Cylinder

Clevis Field

Inhibitor Height

433-1

R. H. Aft Ctr Seg, Aft Cylinder

None

Mates with 433-2

433-2

R. H. Aft Ctr Seg, Aft Cylinder

Tang Field & Clevis Factory

Mates with 131

468

Fwd Seg, Aft Cyl

Clevis Factory & Tang Field

Propellant Burn Back Pattern

487

Forward Skirt Clevis

Clevis

Holes Spaced at 1°/ Crotch Seal

502

R. H. Fwd Ctr Seg, Aft Cyl

Tang Field

Part No. & Serial No.

524

Case Cylinder

None

Unidentifiable

538

R. H. Fwd Skirt

N/A

Paint Pattern

579

R. H. Aft Seg, ET Attach

Clevis Field & Tang Factory

Part No. & Serial No.

605

Fwd Seg, Fwd Cylinder

Clevis Factory

Insulation Buildup at Clevis

615-3

R. H. Aft Seg, Aft Stiffener

None

Mates with 21-1 & 21-4

 

[O274] TABLE IV. 51-L SRM RECOVERED HARDWARE-Continued

Target

Title

Joint

ID Method

.

615-4

Small Piece-Case

None

Unidentifiable

615-1A

R. H. Fwd Ctr Seg, Fwd Cyl

Tang Factory

Mates with 615-2

615-1B

R. H. Fwd Ctr Seg, Fwd Cyl

Clevis Field

Mates with 615-1A

615-2

R. H. Fwd Ctr Seg, Fwd Cyl

Clevis Field

Part No. & Serial No

631

Ctr Seg, Fwd Cyl

Clevis Field & Tang Factory

Unable to Identify L.H. or R.H.

635

L. H. Fwd Seg Fwd Cylinder

Clevis Factory

Tang Thickness Measurement

699

R. H. Fwd Ctr Seg, Aft Cylinder

Clevis Factory & Tang Field

Part No. & Serial No.

711

Fwd Dome

Fsd Skirt Clevis

Design Features

712

R. H. Aft Segment, ET Attach

Tang Field

Rework on Attach Ring

5038

Fwd Seg, Aft Cyl

Clevis Factory

Propellant Burn Back Pattern

5039

Case Cylinder

Tang - Unknown Field/Factory

Unidentifiable

5124

L. H. ET/SRB Diagonal Strut

None

Serial Number

5126-1

Fwd Seg, Aft Cyl

Clevis Factory

Propellant Burn Back Pattern

5126-2

Fwd Seg, Aft Cyl

None

Wall Thickness

5128

Fwd Seg, Case Cyl

Tank - Unknown Field/Factory

Wall Thickness


Figure 34. Contact 11, LH ET Attach Segment

[
O275]
Figure 35. Contact 11, LH ET Attach Segment.
Photograph 19. Contact 11, SRB LH Segment, Aft ET Attach Segment.

[
O276]
Figure 36. Contact 21-1, RH Aft Case Segment, Aft Stiff/Aft Dome Joint.
Photograph 20. Contact 21-1, RH Aft Segment, Aft Stiff/Aft Dome Joint, View #1.

[
O277]
Photograph 21. Contact 21-1, RH Aft Segment, Aft Stiff/Aft Dome Joint, View #2.
Figure 37. Contact 21-2, RH Aft Segment, Forward Stiffener.

[
O278]
Photograph 22. Contact 21-2, RH Aft Segment, Forward Stiffener.
Figure 38. Contact 21-3, RH Aft Segment, Stiff/Stiff Joint.

[
O279]
Photograph 23. Contact 21-3, RH Aft Segment, Stiff/Stiff Joint.
Figure 39. Contact 21-4, RH Aft Segment, Aft Stiffener.
 

[
O280]
Photograph 24. Contact 21-4, RH Aft Segment, Aft Stiffener.
Figure 40. Contact 21-5, RH Aft Segment, Forward Stiffener.
 

[
O281]
Photograph 25. Contact 21-5, RH Aft Segment, Forward Stiffener.
Figure 41. Contact 21-9, RH Aft Segment, Aft Stiffener.

[
O282]
Photograph 26. Contact 21-9, RH Aft Segment, Aft Stiffener.
Figure 42. Contact 26-1, LH Aft Center Segment, Forward Cylinder.

[
O283]
Photograph 27. Contact 26-1, LH Aft Center Segment, Forward Cylinder.
Figure 43. Contact 26-2, LH Aft Center Segment, Forward Cylinder.

[
O284]
Photograph 28. Contact 26-2, LH Aft Center Segment, Forward Cylinder.
Figure 44. Contact 131, RH Aft Center Segment, Aft Cylinder Dimensional Outside View.

[
O285]
Figure 45. Contact 131, Outside Surface.
Figure 46. Contact 131, Inside Surface View of Burned Area.

[
O286]
Figure 47. Contact 131, Aft Center Segment, Aft Inside Dimensional View.
Figure 48. Contact 131, Insulation Profile.

[
O287]
Figure 49. Contact 131, Insulation Profile .

[
O288]
Figure 50. Contact 131, Segment Wall Profile.
Figure 51. Contact 131, Segment Wall Profile.

[
O289]
Figure 52. Contact 131, Propellant Profile.
Photograph 29. Contact 131, RH Aft Center Segment, Aft Cylinder Outside View.

[
O290]
Photograph 30. Contact 131, RH Aft Center Segment, Aft Cylinder Outside Closeup View.
Photograph 31. Contact 131, RH Aft Center Segment, Aft Cylinder Inside View.

[
O291]
Photograph 32. Contact 131, RH Aft Center Segment, Aft Cylinder Inside Closeup View.
Figure 53. Contact 195, Forward Center Segment, Forward Cylinder.

[
O292]
Photograph 33. Contact 195, Forward Center Segment, Forward Cylinder.
Figure 54. Contact 196, LH Forward Dom.

[
O293]
Photograph 34. Contact 196, LH Forward Segment, Forward Dome.
Figure 55. Contact 214, Case Cylinder Fragment.

[
O294]
Photograph 35. Contact 214, Case Cylinder Fragment.
Figure 56. Contact 292, LH Aft Segment, Aft ET Attach, Outside View.

[
O295]
Figure 57. Contact 292, LH Aft Segment, Aft ET Attach, Outside View.
Photograph 36. Contact 292, LH Aft Segment, Aft ET Attach .

[
O296]
Figure 58. Contact 301, RH Forward Segment, Aft Cylinder.
Photograph 37. Contact 301, RH Forward Segment, Aft Cylinder.
 

[O297] CONTACT #325 - This part has been identified as an aft cylinder of a forward segment, RH. Identification was made from the insulation erosion pattern on the clevis end of the part. Also, the fracture surface mates with contact 301, which has been identified as RH by part number and serial number found on the exterior surface. There is no propellant on the part. The outside surface is moderately clean with no soot. (Reference Figure 59 and Photograph 38.)

CONTACT #433 - This part has been identified as the forward cylinder of an aft center segment (LH or RH unknown). Identification was made by inhibitor height measurement. There is no propellant on the part and the inside surface has 100% coverage of insulation and liner. (Reference Figure 60 and Photograph 39.)

CONTACT #433-1 - This part has been identified as the aft cylinder of the aft center segment, RH SRB. It mates physically at fracture surfaces with Contact 433-2 (Contact 433-2 has been positively identified as RH SRB). The inboard surface is covered 100% with insulation and approximately 50% coverage of propellant. (Reference Figure 61 and Photograph 40.)

CONTACT#433-2 - This part has been identified as an aft cylinder fragment from the aft center segment, RH SRB. The part physically mates at the fracture surface with Contact 131. Contact 131 has been identified by serial number to be RH SRB. Propellant covers approximately 70 % of the surface. (Reference Figure 62 and Photograph 41.)

CONTACT #468 - This part has been identified as an aft cylinder forward segment (LH or RH unknown). Identification was made by analysis of the propellant burn back pattern. There are no other apparent identifying features present with exception of the 118° alignment slot located on the tang. (Reference Figure 63 and Photograph 42.)

CONTACT #187 - This part has been identified as a fragment of the forward skirt clevis joint. It is made of aluminum and has the rubber crotch seal attached. No determination as to RH or LH SRB has been made. (Reference Figure 64 and Photograph 43)

CONTACT #502 - This part has been identified as a section of the aft cylinder, forward center segment, RH SRB. Identification was by serial number (0000106) and part number (IU50717-02) found on the exterior surface. There is propellant covering approximately 70% of the part. (Reference Figure 65 and Photographs 44 and 45.)

CONTACT #524 - This part has been identified as a fragment of a case cylinder segment. There is no evidence to establish whether it is RH or LH SRB. Propellant covers about 90% of the surface. (Reference Figure 66 and Photograph 46.)

CONTACT #538 - This part has been identified as the RH forward skirt with frustum separation ordnance ring and parachutes attached. It was identified by the paint pattern on the exterior surface and the serial number located on the ordnance ring. (Reference Photograph 47.)

CONTACT #538 - A part identified as a Rate Gyro assembly, RH SRB, was retrieved from the impact area adjacent to the forward skirt; therefore, the Rate Gyro and the forward skirt were assigned identical Contact Numbers. The part was identified by part number and serial number found on the identification plate.

CONTACT #579 - This part has been identified as a fragment of the attach segment, aft segment, RH SRB. Identification was made by serial number (0000006R2) found on the exterior surface. Further identification was made by inhibitor height and propellant profile analysis. The part physically mates with Contact 292 at the fracture surface. Propellant covers approximately 95 % of the interior surface. This part is considered a significant find since it is a section of the failed joint. No heat damage or other unusual conditions were noted on the part. (Reference Figure 67 and Photographs 48 and 49.)

CONTACT #605 - This part has been identified as a fragment of a forward cylinder, forward segment (LH or RH unknown). A small island of propellant was noted on the piece before recovery but was displaced and lost during the retrieval operation. There are no other apparent identifying features present. (Reference Figure 68 and Photograph 50.)

CONTACT #615-1A - This part has been identified as a fragment of forward cylinder, forward center segment, RH SRB. Identification was made by dimensional analysis which showed that the part physically mates with Contact 615-2 (615-2 was identified by serial number found on the part). This part has propellant covering approximately 80% of the interior surface. (Reference Figure 69 and Photograph 51).

CONTACT#615-1B - This part has been identified as a fragment of a forward cylinder, forward center segment, RH SRB. Identification was based on the fact that the part physically mates with Contact 615-1A at the fracture surface. Contact 615-1A has been identified as RH SRB. The interior surface of 615-18 has approximately 75% propellant coverage. (Reference Figure 70 and Photograph 52.)

CONTACT#615-2 - This part has been identified as a fragment of a forward cylinder, forward center segment, RH SRB. Identification was made by part number (IU50715) and serial number (000028R2) found on the exterior surface. The interior surface of the part has approximately 60% propellant coverage. (Reference Figure 71 and Photograph 53).

CONTACT#615-3 - This part has been identified as a fragment of the aft stiffener segment, aft segment, RH SRB. Identification was made by the fact that the part physically mates with Contacts 21-1 and 21-4 at the fracture surfaces. Contact 21-1 has been identified by serial number as RH SRB. No propellant was found on the part. (Reference Figure 72 and Photograph 54.)

CONTACT #615-4 - This part has been identified as a small fragment of a case cylinder. There are no identifying features present which can be used to obtain further definition. There is no propellant on the part. (Reference Figure 73 and Photograph 55.)

CONTACT #631 - This part has been identified as a fragment of a forward cylinder, of either a forward center or aft center segment (LH or RH unknown). Identification was made by segment length dimension, membrane wall thickness, and presence of a clevis field joint. Propellant covers approximately 75 % of the interior surface. (Reference Figure 74 and Photograph 56.)

CONTACT #635 - This part has been identified as a fragment of a forward cylinder, forward segment, LH SRB. Identification was made from tang thickness measurement which matched manufacturing records of the part. No propellant is present. (Reference Figure 75 and Photograph 40.)

CONTACT #699 - This part has been identified as a fragment of an aft cylinder, forward center segment, RH SRB. Identification was made by part number (IU50717) and serial number (0000106) found on the exterior surface. The interior surface of the part has approximately 80% propellant coverage. (Reference Figure 76 and Photograph 57.)

CONTACT #711 - This part has been identified as a fragment of a forward dome with forward skirt clevis attached. LH or RH SRB is unknown. There is no propellant on the part and no other identifying features are apparent. (Reference Figure 77 and Photograph 58.)

CONTACT #712 - This part has been identified as a part of the RH SRB attach segment of the aft segment. Identification was made by bushings found installed in the aft attach stub holes located at 268° and 209° which were traced through manufacturing records. Records indicated that bushings were used to repair holes at the exact location as found on the recovered part. Further confirmation was made by determining that the burned out area was consistent with in-flight photographic evidence (291 ° to 318°). The circumferential location was determined by relationship between unmarked alignment slot found on the tang to the unique hole pattern found on the aft attach stub. The relationship proved that the tang alignment slot was located at 240°. Approximately 80 % of the interior surface was covered with propellant. (Reference Figures 78, 79, and 80, and Photographs 59 through 62.)

 

[
O298]
Figure 59. Contact 325, RH Forward Segment, Aft Cylinder.
Photograph 38. Contact 325, RH Forward Segment, Aft Cylinder.


[
O299]
Figure 60. Contact 433, Aft Center Segment, Forward Cylinder .
Photograph 39. Contact 433, Aft Center Segment, Forward Cylinder.


[
O300]
Figure 61. Contact 433-1, RH Aft Center Segment, Aft Cylinder.
Photograph 40. Contact 433-1 and Contact 635, RH Aft Center Segment, Aft Cylinder and LH Forward Segment, Forward Cylinder.


[
O301]
Figure 62. Contact 433-2, RH Aft Center Segment, Aft Cylinder.
Photograph 41. Contact 433-2, RH Aft Center Segment, Aft Cylinder.


[
O302]
Figure 63. Contact 468, Forward Segment, Aft Cylinder.
Photograph 42. Contact 468, Forward Segment, Aft Cylinder.


[
O303]
Figure 64. Contact 487, Forward Skirt Clevis Joint.
Photograph 43. Contact 487, Forward Skirt Clevis Joint.


[
O304]
Figure 65. Contact 502, Forward Center Segment, Aft Cylinder.
Photograph 44. Contact 502, Forward Center Segment, Aft Cylinder Outside View.


[
O305]
Photograph 45. Contact 502, Forward Center Segment, Aft Cylinder, Inside View.
Figure 66. Contact 524, Case Cylinder Segment Fragment.


[
O306]
Photograph 46. Contact 524, Case Cylinder Segment Fragment.
Photograph 47. Contact 538, RH Forward Skirt.


[
O307]
Figure 67. Contact 579, RH Aft Segment, Attach Segment.
Photograph 48. Contact 579, RH Aft Segment, Attach Segment, Outside View.


[
O308]
Photograph 49. Contact 579, RH Aft Segment, Attach Segment, Inside View.
Figure 68. Contact 605, Forward Segment, Forward Cylinder.


[
O309]
Photograph 50. Contact 605, Forward Segment, Forward Cylinder.
Figure 69. Contact 615-1A, RH Forward Center Segment, Forward Cylinder.


[
O310]
Photograph 51. Contact 615-1A, RH Forward Center Segment, Forward Cylinder.
Figure 70. Contact 615-18, RH Forward Center Segment, Forward Cylinder.


[
O311]
Photograph 52. Contact 615-18, RH Forward Center Segment, Forward Cylinder.
Figure 71. Contact 615-2, RH Forward Center Segment, Forward Cylinder.


[
O312]
Photograph 53. Contact 615-2, RH Aft Segment, Aft Stiffener .
Figure 72. Contact 615-3, RH Aft Segment, Aft Stiffener.


[
O313]
Photograph 54. Contact 615-3, RH Aft Segment, Aft Stiffener .
Figure 73. Contact 615-4, Case Cylinder Fragment.


[
O314]
Photograph 55. Contact 615-4, Case Cylinder Segment.
Figure 74. Contact 631, Forward Center or Aft Center Segment Forward Cylinder.


[
O315]
Photograph 56. Contact 631, Forward Center or Aft Center Segment, Forward Cylinder.
Figure 75. Contact 635, LH Forward Segment, Forward Cylinder.


[
O316]
Figure 76. Contact 699, RH Forward Center Segment, Aft Cylinder.
Photograph 57. Contact 699, RH Forward Center Segment, Aft Cylinder.


[
O317]
Figure 77. Contact 711, Forward Dome Fragment.
Photograph 58. Contact 711, Forward Dome with Forward Skirt Clevis.


[
O318]
Figure 78. Contact 712, RH Aft Segment, Attach Segment, Interior Surface.
Figure 79. Contact 712, RH Aft Segment, Attach Segment, Exterior Surface.


[
O319]
Figure 80. Contact 712, RH Aft Segment, Attach Segment, Propellant Profile.
Photograph 59. Contact 712, RH Aft Segment, Attach Segment, Outside View.


[
O320]
Photograph 60. Contact 712, RH Aft Segment, Attach Segment, Outside Closeup View.
Photograph 61. Contact 712, RH Aft Segment, Attach Segment, Inside View.


[
O321]
Photograph 62. Contact 712, RH Aft Segment, Attach Segment, Inside Closeup View.
Figure 81. Contact 5038, Forward Segment, Aft Cylinder.

 

[O322] CONTACT #5038 - This part was identified as a fragment of an aft cylinder, forward segment, RH or LH SRB unknown. Identification was made by propellant burn back profile analysis. No further identifying features were apparent. Approximately 70 % of the interior surface was covered with propellant. (Reference Figure 81 and Photograph 63.)

CONTACT#5039 - This part has been identified as a fragment of a case cylinder. the tang on the part cannot be identified as a factory or field joint because the insulation is missing. There is no propellant on the part. (Reference Figure 82 and Photograph 64.)

CONTACT#5124 - This part has been identified as an upper diagonal strut, LH SRB. Identification was made by serial number (2000012) found on the strut. Fragments of the external tank and SRB attach ring are attached to the ends of the strut. (Reference Figure 83 and Photograph 65.)

CONTACT#5126-1 - This part has been identified as a fragment of an aft cylinder, forward segment, RH or LH SRB unknown. No other identifying features are apparent. Approximately 60% of the interior surface is covered with propellant. Insulation is present where the propellant is missing. (Reference Figure 84 and Photograph 66.)

CONTACT#5126-2 - This part has been identified as a fragment of a case cylinder, forward segment, LH or RH SRB unknown. This fragment has no tang and no clevis. Identification was based on wall thickness measurements. No additional identifying features were apparent. There is no propellant on the part. (Reference Figure 85 and Photograph 67.)

CONTACT#5128 -This part has been identified as a fragment of a case cylinder, forward segment, LH or RH unknown. Identification was based on case wall thickness measurements. There is no propellant on the part and the majority of the internal insulation is missing. (Reference Figure 86 and Photograph 68.)

FRUSTUM - The LH and RH frustums were recovered floating on the ocean surface. The LH frustum was relatively intact with forward BSM's attached. These BSM's were later removed and are now on the EOD Range. The RH frustum was in good shape except for the missing BSM's, Contact #497, which were located on the ocean bottom.

DROGUE PARACHUTE - The LH drogue parachutes were recovered floating on the ocean surface in good condition and attached to the frustum. this part could be identified by part number and serial number on the chute.

TVC HYDRAULIC RESERVOIR - One of the two hydraulic fluid reservoirs from the RH SRB was recovered from the ocean bottom. The reservoir was still attached to a portion of the frame used to mount the unit to the aft skirt. The reservoir and frame were identified using part and serial numbers still on the hardware. Both items suffered extensive damage. This helps verify the location of the RH SRB debris.

TVC FLUID MANIFOLD - One of the two fluid manifolds in the RH SRB was recovered intact from the ocean bottom. The manifold was identified using part and serial numbers of subassemblies installed on the manifold. This helps verify the location of the RH SRB debris.

FORWARD BSM'S - The LH forward BSM's were recovered intact in the frustum. They were in excellent condition with the ignitors and nozzles present.

RATE GYRO PANEL - The LH Rate Gyro Panel was retrieved on a piece of forward skirt upper ring segment. A part number on the panel and a problem report number on the right segment aided in the identification of this hardware. There were identification plates on the gyros to aid in the identification.

AFT IEA - A fragmented section of a piece of IEA housing was found in the unidentified area of the impound room. A transducer with a part number and serial number were located on this piece. It has been verified as being the absolute pressure transducer for the LH Aft IEA.

SRB CABLE -A piece of an SRB Cable was retrieved by a shrimp boat. On the cable was a visible part number, serial, number, and reference designator of the part. It has been identified as being a RH Aft tunnel cable.

SRB CABLE - Another cable was found intact attached to a support bracket from the ETA ring. It was identified from the part number and serial number as being from the LH upper strut assembly.

ET ATTACH RING COVER AND ETHYLENE PROPYLENE DIENIE MONOMER (EPDM) STRUT COVER - An ET attach Ring cover and an EPDM Upper Strut cover were recovered from the impact area. Both items were attached to each other. The part numbers and serial numbers were clearly visible on the inside of each cover which aided in their identification.

SYSTEM TUNNEL COVER - The LH forward skirt system tunnel cover was retrieved in good condition in the impact area. It has been verified as the LH forward skirt system tunnel cover by part number and serial number.

MISCELLANEOUS - The majority of the remaining recovered SRB hardware was retrieved floating in the impact area. These included flotation foam pieces from the frustum, fragmented halves of system tunnel covers and floor assemblies, and pieces of electronic PC boards and associated attaching hardware.

Sections of forward skirt skin were recovered, two with Range Safety Antenna attached and one with an IEA support bracket base attached. The remaining sections had nothing attached. Also recovered was part of an internal forward skirt inner ring section.

 

VI. DISPOSITION OF RECOVERED HARDWARE

After recovery of the hardware and transportation to shore, parts were secured on wooden pallets and trucked to either Hangar "O" or the EOD Range in accordance with the "Plan for SRB Salvage Off-Load and Transport to Storage Facility," dated March 6, 1986 (see Appendix C). Due to safety concerns about the propellant remaining on some parts, access for physical analysis of the parts was restricted. After an assessment of potential means to remove propellant (i.e., water laser, hand cutting, chemical solvent, burning), the decision was made to burn the propellant at the EOD Range. Various precautions (water, putty, etc.) were used to protect the parts from further extensive damage (see propellant disposal plan in Appendix D). All parts either have had or will have the propellant removed by burning with the exception of the critical evidence, parts #131 and #712. Part #579 will be used to determine methods for a safe removal of the propellant.

All parts were extensively photographed, dimensional sketches made, and chemical samples taken prior to burning of any part to avoid potential loss of data.

Other operations, such as cutting of metallurgical samples by LSC, soot/paint sample removal, and insulation removal, have also been performed on Contact #301, to aid in the hardware analysis.

An evaluation of the use of an LSC to cut a section without propellant from a part containing propellant was conducted on part #502. The LSC failed to sever the part and resulted in igniting the propellant. This method was subsequently discontinued as a candidate to remove propellant from the critical part #131 and #712.

Currently, critical parts #131 and #712 are located in Hangar "O" with the other hardware in either the Hangar "O" area or at the EOD Range awaiting a decision on further disposition.

 

A. IDENTIFICATION AND RECONSTRUCTION OF RECOVERED HARDWARE

Considerable effort was expended in the identification and reconstruction of the individual pieces of recovered SRB hardware. Where possible, positive identification was made by part numbers and serial numbers found on the parts. Other identification methods employed included design features, propellant burnback analysis, paint patterns and insulation char patterns. Methods and devices used to reconstruct the individual parts included dimensional analysis of fracture patterns, design features....

 


[
O323]
Photograph 63. Contact 5038, Forward Segment, Aft Cylinder.
Figure 82. Contact 5039, Case Cylinder Fragment.
 

[
O324]
Photograph 64. Contact 5039, Case Cylinder.
Figure 83. Contact 5124, LH Diagonal Strut.
 

[
O325]
Photograph 65. Contact 5124, LH Diagonal Strut.
Figure 84. Contact 5126-1, Forward Segment, Aft Cylinder.

[
O326]
Photograph 66. Contact 5126-1, Forward Segment, Aft Cylinder.
Figure 85. Contact 5126-2, Forward Segment, Aft Cylinder.
 

[
O327]
Photograph 67. Contact 5126-2, Forward Segment, Case Cylinder.
Figure 86. Contact 5128, Forward Segment, Case Cylinder.
 

[
O328]
Photograph 68. Contact 5128, Forward Segment, Case Cylinder.
Photograph 69. Reconstruction of Aft Segment.

 

[O329] ....such as forward and aft dome, stub skirts, ring stubs, alignment devices, the systems tunnel and templates. Reconstruction of the RH aft segment was accomplished by use of the templates. The templates were traced directly from each part on a flexible foam material. The traced shapes were cut from the foam sheets, rolled out flat, and placed on a dedicated floor space in Hangar AF. Each template, representing a specific part, was placed in position on the floor with respect to other parts of the pattern, resulting in the construction of a full-scale composite picture of recovered hardware. This method proved very successful in identification and placement within the SRB of previously unidentified parts and provided information relative to shape, size, and location of missing parts. Reference Photograph 69.

 

B. PERCENTAGE OF RECOVERED SRM HARDWARE

Percentage of the recovered SRM hardware has been estimated by comparing the surface area of the fragments recovered to the actual surface area of the SRM's. The forward skirt, aft skirt, forward exit cone and aft exit cone were not included in the calculations. The results are shown on Table V (reference Figures 87 and 88).

 

TABLE V.

Total SRM Surface Area

.

Forward Segment

-168,244 in2

Forward Center Segment

-150,444 in2

Aft Center Segment

-150,444 in2

Aft Segment

-182,497 in2

.

TOTAL

651,629 in2

.

Recovered Hardware

Approximate In2

Approximate % of Total for One SRM

.

Right-Hand SRM Surface Area

239,738

37%

Left-Hand SRM Surface Area

91,243

14%

Unknown SRM Surface Area

96,039

15%

.

.

Approximate In2

Approximate % of Total for One SRM

.

Total Recovered SRM Surface Area

427,020

33%

 

 

C. PROPELLANT DISPOSAL OPERATIONS.

Propellant remaining on the insulation and steel case fragments and bulk propellant with the exception of parts #131, #712, and #579 was disposed of by procedures approved by applicable Search, Recovery and Reconstruction Team members. (Reference Appendix D for the original disposal plan and Photographs 70, 71, and 72 for disposal configuration.)

 

VII. SUMMARY AND FINDINGS

Reviews of the visual data (film/video) of the STS 51-L mission indicated a flame source in the area of Station 1491.48 field joint at approximately the 300° circumferential location on the RH SRB. Two pieces of hardware were recovered and analyzed to confirm the source location of the failure. The part located at Sonar Contact #131 was determined by part number and serial number found on the case wall to be part of the RH SRB aft center segment. The tang end, which mates with the aft segment ET attach segment, was found to contain a burned area in the circumferential location from 294° to 316°. Another part located at Sonar Contact #712 was determined by a comparison of the part's features as documented in manufacturing records and the recovered hardware to be a piece of the RH aft segment ET attach segment. It also contained a burned-out area in the circumferential location of 291° to 318°. After examination by personnel from MSFC, JSC, NTSB, and others, it has been concluded that the source of the flame seen in the STS 51-L visual records was in the area of the RH aft center to aft segments field joint in the 291° to 318° circumferential location. Findings from a detailed examination and analysis of the parts is published in a separate report.

Other SRB parts recovered were examined for evidence of abnormal flight operation but none were noted. However, it should be stated that the condition of the hardware caused by the explosion, range destruct, water impact, subsequent impact with the ocean bottom, exposure to the ocean environment for almost three months, and subsequent recovery operations resulted in a major inability to assess anomalous flight conditions. A combustion gas blowby at the joint O-rings is normally determined by examination of the O-rings for erosion or sooting and of the O-ring grooves and lands for soot deposits or burned grease. No O-rings from the 51-L SRB joints were found and, due to the environments that the metal experienced, evidence of blowby on the grooves could have easily been removed.

In conclusion, it is believed that the Search and Recovery operation to find evidence to confirm the flame source location was highly successful, but the recovered hardware is of minor value relative to cause of the failure at the joint.

 


[
O330]
Figure 87. RH SRB Recovered Debris.
Figure 88. LH SRB Recovered Debris.
Photograph 70. Contact 26-1, Propellant Burn, Putty Installation.


[
O331]
Photograph 71. Contact 26-1, Propellant Disposal, Temperature Sensor Installation.
Photograph 72. Contact 26-1, Propellant Disposal, Water Deluge.
 
 

[O332] APPENDIX A

REPORT FOR SIGHTINGS OF SRB OR SRM UNDERWATER VIDEO LOG

POSITION

DESCRIPTION

ORBITER SYSTEM

TARGET NUMBER

.

** TAPE NUMBER: 008

.

* SOURCE OF TAPE : 2-15-86:P+T 8FR & 2-16-86:5R8 Segment, Deep Drone #1

665-END

LH AFT SECTION WITH ETA RING

SRB

.

.

** TAPE NUMBER: 010

.

* SOURCE OF TAPE : Fixed Camera with Deep Drone #1

868-890

LOOKS LIKE A SEGMENT, VISIBILITY VERY POOR

SRB

.

.

** TAPE NUMBER: 011

.

* SOURCE OF TAPE : Fixed Camera with Deep Drone #2

ALL

COMPLETELY OUT OF FOCUS

SRB

.

.

** TAPE NUMBER: 012

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1244, TAPE 1.

266

INSIDE AFT SKIRT,PART OF KICK RING

SRB

0

282

NOZZLE, BLAST SHIELD FOR LSC (UPSIDE DN)

SRB

0

324

BSM, ANOTHER VIEW

SRB

0

380

AFT STRU, END OF AFT SKRT INT.COSTAL RIB

SRB

0

430

FWD NOZZLE EXIT CONE STRU. HOUSING

SRB

0

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1244, TAPE 2

.

123

AFT SKIRT STRU. EXT. VIEW LOOKING INWARDS TO TVC

SRB

0

142

STRUCTURE ? (BRKT)

SRB

0

171

STRUCTURE ?

SRB

0

198

TVC SYST BKT

SRB

0

214

TVC MANIFOLD

SRB

0

228

AFT SKRT, T-RING, FASTENERS, GUSSETS, CLIPS, POS. SRB FUEL ISO VALVE

SRB

0

314

BOTTOM OF AFT SKIRT

SRB

0

450-470

POSSIBLE AFT DOME, SEE GLASS WRAP

SRB

0

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1244, TAPE 3

034-038

STRUTURAL MEMBER, NOZZLE FIXED HOUSING, GUIDE PIN BOLT HOLES

SRB

0

118

FUEL ISO VALVE ATTACH STRUCTURE

SRB

0

186

CYLINDER SECTION OF SRM

SRB

0

282

SECTION OF KICK RING

SRB

0

365

AFT SKIRT WITH BSM

SRB

0

434

AFT SKIRT STRUCTURE - AFT ATTACH RSM

SRB

0

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1244, TAPE

018

ACTUATOR ATTACH BRACKET - AFT SKIRT

SRB

0

060

TUNNEL FLOOR PLATE AND ROOSTER TAIL

SRB

0

087-090

PHENOLIC

SRB

0

102

ALUMINIM SKIN - AFT SKIRT

SRB

0

142

AFT SEGMENT STIFFENER "T" RING

SRB

0

177

PIN RETAINER BAND

SRB

0

199 & 218

NOZZLE GLASS PHENOLIC

SRB

0

243

STIFFENER RING

SRB

0

244

NOZZLE GLASS PHENOLIC

SRB

0

256

AFT STRUCTURE STIFFENER

SRB

0

263

GLASS PHENOLIC KING & UNIDENTIFIED AL. STRUCTURE BRACKET

SRB

0

271

NOZZLE GLASS PHENOLIC

SRB

0

290

SHORT SECTION TUNNEL COVER

SRB

0

311

NOZZLE THROAT CARB0N PHENOLIC KING

SRB

0

325

PHENOLIC GLASS

SRB

0

352

PHENOLIC GLASS AND CARB0N RING AREA

SRB

0

374

PHENOLIC GLASS

SRB

0

398

CARB0N PHENOLIC RING AND RECTANGULAR PLATE ?

SRB

0

412

ALUMINUM SHEET FHAGMENT

SRB

0

417

PHENOLIC GLASS

SRB

0

431

AFT INTEHNAL RING FRAGMENT ?

SRB

0

455

PHENOLIC GLASS

SRB

0

[O333] UNDERWATER VIDEO LOG

 

POSITION

DESCRIPTION

ORBITER SYSTEM

TARGET NUMBER

.

**TAPE NUMBER: 016

.

030

AFT SECTION WITH INSTAFOAM (SMALL)

SRB

0

070-090

PHENOLIC GLASS

SRB

0

125

KICK RING PHENOLIC COVER

SRB

0

181

CARB0N PHENOLIC NOZZLE

SRB

0

189

LINEAR SHAPE CHARGE (NOZZLE SEVERANCE)

SRB

0

201-202

PHENOLIC GLASS

SRB

0

.

**TAPE NUMBER: 017

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1245, TAPE 1

061-410

ALL VIEWS OF SEGMENT ARE EXTERIOR

SRB

0

294

PIN RETAINER BAND

SRB

0

300

KICK RING

SRB

0

366

AFT SKRT & SEGMENT (KICK RING, AFT CLOSURE, AFT STIFFENER SEG)

SRB

0

423

FWD EXIT CONE NOUSING, EXT VERY SOOTED, STRU DAMAGE TO JOINT

SRB

0

.

**TAPE NUMBER: 018

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1245, TAPE 2

022

AFT SKIRT FRAGMENTS

SRB

0

076

SMALL AFT SKIRT FRAGMENTS

SRB

0

089

TVC APU SYSTEM WITH HYDRAULIC PUMP

SRB

0

119-180

SUB OPERATOR DESCRIBED 0BJECT AS PART OF EXIT CONE

SRB

0

251

AFT SKIRT RING AND SKIN FRAGMENT

SRB

0

346

GLASS PHENOLIC

SRB

0

359

SECTION OF AFT SKIRT

SRB

0

365

AFT SKIRT AFT RING FRAGMENT

SRB

0

374

POSSIBLE NOZZLE SNUBBER

SRB

0

414

FWD EXIT CONE HOUSING

SRB

0

448

AFT SKIRT SEGMENT

SRB

0

458

PART OF UPPER TVC FRAME AND HYDRAULIC RESERVOIR

SRB

0

** TAPE NUMBER: 019

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1246, TAPE 1

016

SMALL UNIDENTIFIED FRAGMENT

SRB

0

044

ELECTRICAL CABLE

SRB

0

062

INTERNAL PLATES OF HDP

SRB

0

082

AFT SKRT STRUC.,SECTION OF MID-RING FOAM & SKIN PNL,4 x 4 ft

SRB

0

143 & 166

AFT SKIRT FRAGMENT

SRB

0

164

FEED THRU ASSEMBLIES (ROOSTER TAIL & TUNNEL FLOOR)

SRB

0

182

AFT SKIRT FRAGMENT

SRB

0

190

ALUMINUM FRAGMENT

SRB

0

208

CASE SEGMENT STIFFENER RING WITH SPLICE JOINT

SRB

0

217

LOWER TVC FRAME SECTION & HYDRAULIC RESERVOIR CLAMP

SRB

0

236-284

CASE SEGMENT SHOWING TANG WITH TANG SLOT

SRB

0

316-338

AFT SKRT STRUC. TRAILING EDGE (3x12 ft) & WHALEBONE

SRB

0

394

AFT SKIRT FRAGMENT

SRB

0

409

AFT SKIRT FRAGMENT WITH CORK AND RING SHIMS

SRB

0

439

NOZZLE CARBON PHENOLIC - INTACT

SRB

0

456

UNIDENTIFIED NOZZLE RING WITH FLAP

SRB

0

478

CLEVIS RING JOINT - POSSI8LE D-RING GROOVE

SRB

0

.

**TAPE NUMBER : 022

.

* SOURCE OF TAPE : DEEP DRONE PAN & TILT PART 1

596

PN #127527-1??

SRB

0

.

**TAPE NUMBER: 023

.

* SOURCE OF TAPE : DEEP DRONE PAN & TILT PART 2

0-160

THIN SKINNED STRUCTURE WITH RIBS

SRB

0

.

**TAPE NUMBER :028

.

* SOURCE OF TAPE : DEEP DRONE PAN & TILT TAPE 1

009-535

AFT SKIRT

SRB

0

535-END

FORWARD SKIRT

SRB

0

.

**TAPE NUMBER: 029

.

* SOURCE OF TAPE : DEEP DRONE PAN & TILT TAPE 2

001-510

FWD SKIRT

SRB

0

510-609

CANNOT IDENTIFY A RING WITH A SPRING ON END. 1 1/2 DIA 3 TO 4 INCHES LONG

SRB

0

609-END

SCATTERED DEBRI, THERMAL CURTAINS, THERMAL CURTAIN RETAINERSWHALE B0NE, AFT SKIRT RIBS WITH SOME SKIN, BLACK B0X AFT SKIRT STIFFENERS OR FWD??

SRB

0

[O334] UNDERWATER VIDEO LOG

POSITION

DESCRIPTION

ORBITER SYSTEM

TARGET NUMBER

.

** TAPE NUMBER : 030

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1247

020

TVC FRAME & TUBING WITH FLEXHOSE

SRB

0

051

STIFFENER RING - 90 DEGREES TUNNEL SPLICE AREA

SRB

0

071

GLASS PHENOLIC - NOZZLE

SRB

0

102

GLASS PHENOLIC - SKIRT PARTS

SRB

0

138

GLASS & CARB0N PHENOLIC - NOZZLE

SRB

0

167

SYSTEMS TUNNEL - BOTTOM UP - AFT POOSTER (WITH COVER)

SRB

0

191

EXHAUST DUCT OH TVC TUBING

SRB

0

204

GLASS PHENOLIC

SRB

0

235

STIFFENER RING - 90 DEGREES TUNNEL SPLICE ARES

SRB

0

320

NOZZLE RING CARBON

SRB

0

340

AFT SKIRT SKIN

SRB

0

366

CARBON PHENOLIC - NOZZLE

SRB

0

385

SMALL FRAGMENT

SRB

0

396

PHENOLIC, SMALL PIECE

SRB

0

406

AFT SKIRT FRAGMENT

SRB

0

415

AFT SKIRT FRAGMENT

SRB

0

423

AFT SKIRT SKIN

SRB

0

436

UNIDENTIFIED RING

SRB

0

442

CAR80N PHENOLIC

SRB

0

.

TAPE NUMBER : 031

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1248, TAPE 1

013

PIN RETAINER BAND

SRB

0

116

CARBON L GLASS PHENOLIC - NOZZLE

SRB

0

177

CARBON PHENOLIC

SRB

0

187

GLASS PHENOLIC

SRB

0

218

CARBON PRENOLIC

SRB

0

264

LSC SILICONE RETAINER - NO CHANGE

SRB

0

293

TVC BRACKET

SRB

0

325

PIECE OF CURTAIN WITH RIVET HOLES, GLASS PHENOLIC

SRB

0

374

SKIN FRAGMENT

SRB

0

385

GLASS PKENOLIC

SRB

0

394

SKIN THERMAL CURTAIN

SRB

0

409

GLASS PHENOLIC

SRB

0

427

GLASS PHENOLIC

SRB

0

438

CARBON PHENOLIC

SRB

0

455

SKIRT FRAGMENT

SRB

0

.

** TAPE NUMBER: 032

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1248, TAPE 2

011

GLASS PHENOLIC

SRB

0

145

NOZZLE, 3 FT SQUARE

SRB

.

228

NOZZLE RING, APPROX. 30

SRB

.

315

NOZZLE (YELLOW)

SRB

.

402

NOZZLE (YELLOW BAND)

SRB

.

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1249

025

RH AFT BOOSTER ON SKIRT

SRB

.

055

SKIN TUNNEL AREA PROPELLANT

SRB

.

160

SKIN OF SEGMENT W/SYSTEMS TUNNEL AT STIFFENER RING

SRB

.

.

** TAPE NUMBER : 034

.

* SOURCE OF TAPE : DEEP DRONE PAN & TILT, 2-16-86 - 2-19-86

001

AFT BOOSTER

SRB

.

060

AFT BOOSTER, ETA RING (LH) PARTIAL

SRB

.

ALL

PROBABLE PART OF LH SRM AFT SEGMENT

SRM

0

ALL

CIRC. SECTION OF SRM ET ATTACH RING SEGMENT

SRM

0

ALL

LENGTH FROM FWD FIELD JOINT TO FWD STIFFENER

SRM

0

ALL

SEGMENT SURFACE DOES NOT APPEAR TO BE SOOTED

SRM

0

ALL

INHIBITOR STUB REMAINING APPEAR NORMAL OVER 180 CIRC.

SRM

0

ALL

NO PROPELLANT WAS NOTED

SRM

0

ALL

ET ATTACH RING AFT JOINT HAS HOLES EXPOSED

SRM

0

.

* SOURCE OF TAPE : DEEP DRONE FIXED 2-16-86 - 2-19-86

200-END

LH AFT BOOSTER ETA RING SECTION, POOR SRB VISIBILITY

SRB

.

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1250 OOC TARGET 26

.

SRB SEGMENT CASE W/PROPELLANT SRB

SRB

.

120

LT WT CASE ;US0717-02, S/N #0000075R1, SRB FACTORY JOINT TANG

SRB

.

300-END

SEGMENT CASE W/PROPELLANT FIELD JOINT SRB CLEVIS

SRB

.

[O335] UNDERWATER VIDEO LOG

POSITION

DESCRIPTION

ORBITER SYSTEM

TARGET NUMBER

.

** TAPE NUMBER: 037

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1250 OOC #26 TARGET 182

001-296

SRM CASE PIECE S.N. 0000075R1, PART # 1050717-02 WITH TANG PROPELLANT ABOUT 1.5"-2" THICK, DEPTH - 234 FT

SRB

182

1-296

SRM CASE PIECE S.N. 0000075R1 PART #1050717-02 WITH TANG PRO

SRM

0

296

SRM CASE PIECE INHIB!TOR AT JOINT & PROPELLANT GRAIN 2

SRM

0

.

* SOURCE OF TAPE : JOHNSON SEALINK II: DIVE #1250 OOC #26 TARGET 182

296-END

SRM CASE PIECE INHIBITER AT JOINT + PROPELLANT GRAIN APPOX. 2" THICK. SHOWS SHAPE CHARGE CUT? CLEVIS END OUTER LEG BROKEN AWAY, 4.5 - 5 FT ARC, LENGTH - 8 FT, DEPTH -234 FT

SRB

182

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1250 OOC #26 TARGET 182

315

PIECE OF LH SRM STEEL SEGMENT - 8 FT LONG X 4-5 FT CIRCUM CLEVIS END OF FIELD JOINT SHOWING WITH INHIBITOR FLAP ALSO SOME CHROMATE PUTTY VISIBLE. PROPELLANT VISIBLE.

SRB

.

315

BASED ON HEIGHT OF INHIBITOR, PART APPEARS TO BE ALSO AFT CENTER SEGMENT

SRB

.

470

FWD CASE SEGMENT

SRB

.

8

LARGE PIECE OF LH SRM, AFT CTR FWD CASE SEGMENT STEEL SEGMENT - 10 FT LONG X 7-8 FT CIRCUM, IDENT S/N 075rl 2" OF PROPELLANT VISIBLE ON CASE WALL

SRB

.

.

** TAPE NUMBER : 041

.

* SOURCE OF TAPE : JOHNSON SEALINK II, DIVE #1257, OOC #41 (J5-1)

250

IGNITER

SRM

0

ALL

SRM DOME, IGNITER & FWD SKIRT SKIN & CLEVIS TANG 180

SRM

0

ALL

SRM DOME, IGNITER, & FWD SKIRT

SRB

.

.

** TAPE NUMBER : 042

.

* SOURCE OF TAPE : JOHNSON SEALINK II,DIVE #1257,00C #41 (CONTINUATION) (J5-2)

190

FORWARD SKIRT AFT CLEVIS TANG

SRM

0

198

FORWARD DOME WITH IGNITER

SRM

0

200

IGNITER

SRM

0

ALL

SRM DOME, IGNITER & FWD SKIRT SKIN & CLEVIS TANG 180

SRM

0

ALL

SRM DOME,IGNITER & FWD SKIRT

SRB

.

.

** TAPE NUMBER : 044

.

* SOURCE OF TAPE : DEEP DRONE FIXED TARGET 2 & 37, 2 OF 6

.

SCATTERED DEBRI? VERY POOR VISABILITY

SRB

.

.

** TAPE NUMBER : 049

.

* SOURCE OF TAPE : NR-1, TAPE #5 (DUPLICATE OF TAPE #057)

1789-1830

CONTACT 17 FROM PREVIOUS TAPE, HYDRAZINE BOTTLE

SRB

0

2100-3400

CONTACT #1 FROM PREVIOUS TAPE - AFT 1/3 OF SRB AFT MOTOR CASE OR AFT SKIRT SEGMENT RIGHT @ 10:28

SRB

0

4300

4 x 4 FT PIECE OF SRM SKIN W/TUNNEL, POSS. PART OF 3RD STIFFNER RING BLACKENED 1285 DEPTH POSS. W/FACTORY JOINT IN MIDDLE, MID & UPPER STIFFENER RING PIECES, CABLES IN TUNNEL SECTION

SRB

0

4950-END

CABLE, CONTACT 94, POSSIBLY WITH STRAP, TIME 14:02 HOURS

SRB

0

.

** TAPE NUMBER : 053

.

* SOURCE OF TAPE : NR-1, TAPE #1, ID #001, AREA A

0500-2220

CONTACT #1, 28 49 14 N, 79 52 39 W, AFT SEGMENT SITTING ON AFT SKIRT

SRB

.

2872

3 STIFFENER RINGS 41 CLEVIS - SPREAD OPEN JOINTS BROKEN

SRB

.

2872

APPEARS TO BE INSIDE OF SKIRT

SRB

.

2872

PAT COMMENT. WOULD PROBABLY BREAK UP WHEN LIFTED

SRB

.

4706

NOZZLE THROAT. LOOKING DOWN 12-15 FT ACROSS X SRB 6-7 FT OFF SURFACE

SRB

.

5580

BOOSTER SEPARATION MOTOR ON PIECE OF AFT SRB SKIRT

SRB

.

ALL

RH AFT BOOSTER (PORTION) AND SCATTERED DEBRI

SRB

.

[O336] UNDERWATER VIDEO LOG

 

POSITION

DESCRIPTION

ORBITER SYSTEM

TARGET NUMBER

.

** TAPE NUMBER: 054

.

* SOURCE OF TAPE : NR-1, TAPE #2, ID #001, AREA A

0000-0140

FORWARD FIXED HOUSING (NOZZLE) CONTACT #8

SRB

.

1150

CONTACT #10, AFT BOOSTER

SRB

.

1328

CONTACT 11

SRB

.

.

** TAPE NUMBER: 056

.

* SOURCE OF TAPE : NR-1, TAPE #4, ID #001, AREA A

20

PIECES OF NOZZLE

SRB

.

ALL

VARIOUS SCATTERED DEBRI, NOZZLE

SRB

.

.

** TAPE NUMBER: 057

.

* SOURCE OF TAPE : NR-1, TAPE #5, ID #001, AREA A

ALL

SCATTERED DEBRIS, NOZZLE

SRB

.

.

** TAPE NUMBER: 058

.

* SOURCE OF TAPE : NR-1, TAPE #6, ID #001, AREA A

1250-1405

AFT SKIRT, ACTUATOR ROD BURIED IN SAND, ACTUATOR STIFFENER IN SKIRT

SRB

.

2660

BUNDLE OF RINGS?? NOT CLEAR

SRB

.

.

** TAPE NUMBER : 059

.

* SOURCE OF TAPE : NR-1, TAPE #7, ID #001, AREA A

2245

HYDRAZINE TANK

SRB

.

2270

HYDRAZINE BOTTLE 8' LONG OBJECT

SRB

.

2395

HYDRAULIC RESERVOIR

SRB

.

2479

RUTURED VIEW OF HYDRAZINE TANK

SRB

.

2580

HYDRAZINE BOTTLE (RUPTURED; WITH HYDRAULIC ACTUATOR

SRB

.

2585

VIEW OF TVC FRAME AND HYDRAULIC RESERVOIR

SRB

.

2639

VIEW OF HYDRAULIC RESERVOIR (CLOSE UP)

SRB

.

2660

TVC LOWER FRAME (CLOSE UP)

SRB

.

2880

HYDRAULIC ACTUATOR

SRB

.

2959

NOZZLE PART CONTACT #148

SRB

.

3060

SKIN 3' X 8' SEGMENT CONTACT #149

SRB

.

3185

NOZZLE PART 5' DIA 200 COMPLETE

SRB

.

3300

3' X 8' SKIN

SRB

.

3370

AFT SKIRT SKIN WITH CABLES AND COMPONENT IDENTIFIED AS ACTUATOR

SRB

.

3496

PILE OF DEBRIS ACTUATOR

SRB

.

4030

LARGE MASS OF METAL ACTUATOR

SRB

.

4390

ACTUATOR?

SRB

.

4540

ACTUATOR

SRB

.

4613

120 NOZZLE PART, HEAVY PIECE LEFT CRATER IN SAND

SRB

.

4766

NOZZLE PART

SRB

.

4910

RING

SRB

.

4990

2' x 4' FPIECE

SRB

.

5085

I BEAM TYPE MATERIAL

SRB

.

5125

PORTION OF SKIRT

SRB

.

5235

SKIN PIECE FOLDED DIA APPROX 4'

SRB

.

5238

NOZZLE PART 360 INTACT AROUND

SRB

.

5250

CIRCULAR PIECE 270 INTACT (NOZZLE RING)

SRB

.

5325

8' LONG SKIN

SRB

.

5335

10' X 6' PARTIALLY COVERED WITH SAND

SRB

.

5590

15' LONG NOZZLE PIECE COMPLETE 180

SRB

.

**TAPE NUMBER : 060

.

* SOURCE OF TAPE: NR-1, TAPE #8, ID #001, AREA A

0130

3' x 4' AFT SKIRT

SRB

.

0487

3' x 4' AFT SKIRT

SRB

.

1637

MOTOR SKIN & CONTINUED FROM TAPE POSITION 1637 TILL 2295

SRB

.

2212

PORTION OF A RING SIGHTED AND "IN" CLIPS

SRB

.

2615

12' x 8' SRB SKIN STIFFENER RING WAS LOCATED IN THE AREA BY WHITE LINE. SURFACE OF SKIN APPEARS CHARRED

SRB

.

2920

NOZZLE PARTS, COMPLIANCE RING

SRB

.

3730

WHALE BONE, SNUBBER

SRB

.

3940

1' LONG 6" WIDE

SRB

.

4120

6' DIAMETER CARBON MATERIAL FROM NOZZLE

SRB

.

4320

NOZZLE PIECE

SRB

.

5021

4' WIDE 20' IN LENGTH NOZZLE MATERIAL

SRB

.

5143

COMPLETE 360 FANALIC MATERIAL

SRB

.

 

[O337] UNDERWATER VIDEO LOG

 

POSITION

DESCRIPTION

ORBITER SYSTEM

TARGET NUMBER

.

** TAPE NUMBER: 061

.

* SOURCE OF TAPE: NR-1, TAPE #9, ID #001, AREA A

0330

AFT SKIRT PIECE

SRB

.

0699

I BEAM FROM BULKHEAD

SRB

.

0945

RING COMPLETE NOZZLE MATERIAL

SRB

.

1035

HYDRAZINE BOTTLE, PREVIOUSLY SEEN

SRB

.

1494

DEBRI

SRB

.

1690

CRUMPLED INSULATION MATERIAL

SRB

.

2045

SKIRT WITH CONTROLS

SRB

.

2050

BOOSTER SNUBBER, TWISTED METAL

SRB

.

2360

TEN FEET LONG

SRB

.

2777

NOZZLE RING

SRB

.

3256

SEGMENT SKIN, APPEARED CHARRED

SRB

.

3600

PIECE OF MATERIAL 5' WIDE 4' LONG

SRB

.

3600

PIECE OF I BEAM

SRB

.

3895

10' PIECE

SRB

.

4460

PIECE OF PIPE AND 2 FT SQ PIECE OF MATERIAL

SRB

.

4550

TWO PIECES OF NOZZLE MATERIAL

SRB

.

.

** TAPE NUMBER: 062

.

* SOURCE OF TAPE: NR-1, TAPE #10, ID #001, AREA A

1005

CONTACT 268 190 RING MAT'L NOZZLE

SRB

.

1760

CONTACT 271, BLACK RING NOT IN VIEW

SRB

.

3003

CONTACT 281 SKIN MATERIAL 2' x 3'

SRB

.

4451

CONTACT 287 RING DIA 5' TO 6'

SRB

.

4700

CONTACT 290 10' x 10' SKIN MATERIAL, POSSIBLE ONE OF FWD SEGMENTS TANG JOIN

SRB

.

5438

LOST VISUAL CONTACT MAINTAINED AUDIO

SRB

.

.

** TAPE NUMBER: 063

.

* SOURCE OF TAPE : NR-1, TAPE #11, ID #001, AREA A

ALL

POSSIBLE SRB - MISC DEBRIS

SRB

.

ALL

VIDEO WAS POOR IN TERMS OF MAJOR DEBRIS FINDINGS AND VISUAL QUALITY

SRB

.

.

** TAPE NUMBER: 068

.

* SOURCE OF TAPE : TAPE J6-1, TARGET #24, OOC#24, 2/24/86

175

10182-0092-101 NUMBER FROM SYSTEM TUNNEL PART ON/IN BOOSTER TAIL SECTION

SRB

.

.

* SOURCE OF TAPE : JSL II, TAPE J6-1, TARGET #24, OOC#24, 2/24/86

213

KICK RING ON AFT SEGMENT

SRB

.

.

** TAPE NUMBER: 069

.

* SOURCE OF TAPE : SEALINK II, J6-3, 00C#24, 2/24/86

100

RETRIEVED BOLT FROM ON TOP OF KICK RING PHENOLIC COVERS

SRB

.

155

FEED THRU SYSTEM TUNNEL COVER/FLOOR ASSEMBLY

SRB

.

.

** TAPE NUMBER: 070

.

* SOURCE OF TAPE : JSL II, J6-2, 2/24/86

100

AFT SEGMENT ABOVE KICK RING WITHOUT PHENOLIC

SRB

.

.

* SOURCE OF TAPE : J6-2, 2/24/86

105

AFT FEED THRU ABOVE KICK RING ON AFT SEGMENT

SRB

.

350

SYSTEM TUNNEL AT KICK RING ON AFT SEGMENT

SRB

.

363

AFT SKIRT KICK RING PHENOLIC ON AFT SEGMENT

SRB

.

.

** TAPE NUMBER: 072

.

* SOURCE OF TAPE : DEEP DRONE, DIVE #29, FIXED, OOC #56

.

STRUCTURE THIN SKINNED W/RIBS CANNOT IDENTIFY

SRB

.

.

** TAPE NUMBER: 075

.

* SOURCE OF TAPE : DEEP DRONE, CONTACT #11, PAN & TILT

.

LEFT AFT BOOSTER WITH ETA RING, IDENTIFIED IN EARLIER TAPES, FIRST TARGET TO BE RETRIEVED, TAPE 008 AND 035

SRB

.

.

** TAPE NUMBER: 076

.

* SOURCE OF TAPE : DEEP DRONE, CONTACT #11

.

LEFT AFT BOOSTER WITH ETA RING, IDENTIFIED IN EARLIER TAPES. FIRST TARGET TO BE PETREIVED, TAPE 008 AND 035

SRB

.

.

** TAPE NUMBER: 077

.

* SOURCE OF TAPE : FIXED VIDEO, CONTACT #55

.

THIN SKINNED STRUCTURE WITH RIBS. CANNOT IDENTIFY

SRB

.

 

[O338] UNDERWATER VIDEO LOG

 

POSITION

DESCRIPTION

ORBITER SYSTEM

TARGET NUMBER

.

** TAPE NUMBER: 078

.

* SOURCE OF TAPE : PAN & TILT, CONTACT #55

.

SAME AS 077, THIN SKINNED STRUCTURE WITH RIBS, CANNOT IDENTIFY

SRB

.

.

** TAPE NUMBER: 079

.

* SOURCE OF TAPE : NR-1, TAPE #12, OTV 54

1060

6' LONG GLASS PHENOLIC STRIP

SRB

.

1085

55 GAL DRUM

SRB

.

2023

PHENOLIC AND CARBON STRIP

SRB

.

2451

1 FT DIA PIPE ELBOW, 8 FT LONG

SRB

.

2520

90 DEGREB ARC, 12' LONG WHITE RING, POSSIBLE STIFFENER RIB ON FWD SKIRT

SRB

.

2600

90 DEGREE ARC OF CLEAN WHITE METAL POSSIBLE INVER RING SECTION FROM FWD SKIRT

SRB

.

445

4 FT LONG BY 1 FT WIDE PHENOLIC AND CARBON STRIP

SRB

.

825

TWO PHENOLIC & CARBON STRIPS 2 TO 3 FT LONG

SRB

.

860

60 ARCH RING 6~ BY 10' TO 12 LONG

SRB

.

.

** TAPE NUMBER: 081

.

* SOURCE OF TAPE : DEEP DRONE DIVE #32 & 33, OOC #3 & OOC #4, P&T

ALL

SAME DIVE AS TAPE #82

SRB

.

.

** TAPE NUMBER: 082

.

* SOURCE OF TAPE : DEEP DRONE, DIVE #32 & 33, OVC #3 AND OOC #4, FIXED

710

METAL SKIN, 2 FT x 1 1/2 FT, TORN EDGES, REINFORCED RIBS ON BACK SIDE OF SKIN

SRB

.

.

** TAPE NUMBER: 083

.

* SOURCE OF TAPE : DEEP DRONE, CONTACT # 8 & 9, FIXED

ALL

MISCELLANEOUS SRB DEBRIS

SRB

.

.

** TAPE NUMBER: 085

.

* SOURCE OF TAPE : JSL DIVE #1265, TAPE J7, CCNTACT #11 PINGER

010

CONTACT 11, THIS IS REPEAT OF SAME CONTACT - PINGER SET FOR LOCATION PURPOSES

SRB

.

ALL

AFT SRB SEGMENT

SRB

.

ALL

FIND #301-1, 9' x 14' SRB CASE SEGMENT 43 PIN HOLES (APPROX) ON THE TANG END

SRB

.

.

** TAPE NUMBER: 086

.

* SOURCE OF TAPE : CYLINDER/D1277, TAPE J8, CONTACT #301-1

ALL

AFT SRB SEGMENT

SRB

.

ALL

SECTION OF SRM CASE SEGMENT APPEARS TO HAVE STRESS RELIEF, FLAP ON TANG END. CONTAINS SOME PROPELLANT (UP TO 3 INCH THICKNESS)

SRB

.

ALL

ONE SIDE APPEARS TO BE SYSTEMS TUNNEL AREA WITH STRAIGHT LINE CUT PRODUCED BY RANGE DESTRUCT SYSTEM. APPROXIMATELY 43 TANG HOLES (86 ARC SECTION.

SRB

.

ALL

HAS FIELD JOINT - APPEARS TO HAVE OUTER LEG OF CLEVIS BROKEN OFF ON END. PART IS 14 FT LONG, 9-10 FT WIDTH. NO POSITIVE ID AS TO RH OR LH.

SRB

.

ALL

BASED ON PREDICTED BURNBACK PATTERN PART APPEARS TO BE FROM FWD SEGMENT CYL

SRB

.

.

** TAPE NUMBER : 087

.

* SOURCE OF TAPE : DEEP DRONE, FIX, DIVE #39-41, CONTACT 23-214

ALL

SUSPECT SRB DEBRIS, VIDEO NOT CLEAR, SUSPECT PIECE IS 4' HIGH BY 6' LONG

SRB

.

.

** TAPE NUMBER : 089

.

* SOURCE OF TAPE : JSL II, DIVE 1279, CASE SEGMENT, SRB INRIBITOR

ALL

AFT SRB SEGMENT

SRB

.

.

** TAPE NUMBER : 090

.

* SOURCE OF TAPE : JSL II, J-10-1, DIVE #1281, CONTACT #195, CYLINDER CASE

ALL

AFT SRB SEGMENT

SRB

.

.

** TAPE NUMBER : 091

.

* SOURCE OF TAPE : JSL II, J-10-2, DIVE 1281, CONTACT #195, CYLINDER CASE

ALL

AFT SRB SEGMENT

SRB

.

[O339] UNDERWATER VIDEO LOG

 

POSITION

DESCRIPTION

ORBITER SYSTEM

TARGET NUMBER

.

** TAPE NUMBER : 104

.

* SOURCE OF TAPE : JSL II DIVE 1287, CONTACT #538

ALL

NO ET IDENTIFIED

SRB

.

ALL

NO IDENTIFIABLE ORBITER

SRB

.

ALL

NO TDRS

SRB

.

.

** TAPE NUMBER : 105

.

* SOURCE OF TAPE : DEEP DRONE P&T, TGT 325 & 215

0001

SRB CYLINDER SEGMENT APPROX 90 DEGREE ARC. NO OUTER LEG OF CLEVIS SEEN. ONLY INNER LEG REMAINS. NO TANG.

SRB

.

.

** TAPE NUMBER : 106

.

* SOURCE OF TAPE : DEEP DRONE FIX TGT 325 & 215

0

POSSIBLE SRM - VIDEO RESOLUTION NOT CLEAR ENOUGH TO IDENTIFY

SRB

.

460-1600

PROBABLE SRM - FACTOHY JOINT CLEVIS WITH OUTER LEG GONE

SRB

.

.

** TAPE NUMBER : 107

.

* SOURCE OF TAPE : JSL II, TAPE J12, CONTACT #502, DIVE 1288

.

SRB SEGMENT, APPROX 90 DEGREE. SEGMENT RIPPED AT LEAK CHECKPORT ON TANG ZERO DEGREES. LSC CUT AT 90 DEGREE. NO SIGN OF CLEVIS AT THE OTHER END

SRB

.

* SOURCE OF TAPE : JSL II TAPE J12, CONTACT #502, DIVE 1288

ALL

SRB SEGMENT APPROX 90 DEGREE. SEGMENT RIPPED AT LEAK CHECK PORT ON TANG ZERO DEGREES. LSC CUT AT 90 DEGREE. NO SIGN OF CLEVIS AT OTHER END.

SRB

.

.

** TAPE NUMBER : 108

.

* SOURCE OF TAPE : JSL II DIVE 1287, CONTACT 538, J11

ALL

FWD SKIRT - PARACHUTES

SRB

.

.

** TAPE NUMBER : 109

.

* SOURCE OF TAPE : JSL II DIVE 1289, TGT 497, J12

001

RIGHT FRUSTRUM SEPARATION MOTORS WITH FRUSTRUM SKIN

SRB

.

ALL

FWD BOOSTER SEPARATION MOTORS & STRUCTURAL BOX

SRB

.

.

** TAPE NUMBER : 110

.

* SOURCE OF TAPE : JSL II DIVE 1289, TGT 497, J13

001

RIGHT SRB SNUB RING WITH PARACHUTE LINES ATTACHED

SRB

.

.

** TAPE NUMBER : 114

.

* SOURCE OF TAPE : JSL2 DIVE #1294, TARGET 615-2

ALL

SRM DEBRIS, FIELD JOINT CUT AT THE SYS TUNNEL, MOST OF CLEVIS OUTER LEG REMOVED. TRACES OF VACUUM PUTTY ON JOINT. NO TANG. 2-3 INCHES OF PROPELLANT IN VARIOUS LOCATIONs ON SEGMENT

SRB

615

.

** TAPE NUMBER : 115

.

* SOURCE OF TAPE : JSL1 DIVE 1274, TARGET 503-1

ALL

FWD DOME WITH IGNITER, 619 FEET DEPTH

SRB

503

.

** TAPE NUMBER : 116

.

* SOURCE OF TAPE : JSL1 DIVE 1724, TARGET 504-1 AND 504-2

ALL

TARGET 504-1 AFT SKIRT OUTER DIA WITH SOME OF PART NUMBER VISIBLE ????-0125-002 - TARGET 504-2 APPEARS TO BE AFT SKIRT CLEVIS JOINT

SRB

504

.

** TAPE NUMBER : 118

.

* SOURCE OF TAPE : JSL I, DIVE 1278, OTV 99, OOC 517

ALL

AFT NOZZLE CARBON WRAP. COMPLETE 360 BY APPROX 36"

SRB

.

.

** TAPE NUMBER : 119

.

* SOURCE OF TAPE : JSL I DIVE #1731, TARGET #579

ALL

SRM ETA SEGMENT. APPROX 3' OF CLEVIS. NO VISIBLE REMAINS OF CLEVIS OUTER LEG. INHIBITOR ABOUT 12' HIGH. 1 1/2 TO 2" PROPELLANT UNIFORMALLY DECREASING TO ABOUT 1 INCH AT TANG END.

SRB

.

ALL

BOTH ETA STUBS IN PLACE. HOLES ON THE STUBS ARE ECCENTRIC AND SIGNS OF SOOT IN STAB AREA. PIECE OF ET TRANSITION STILL ATTACHED TO STUB

SRB

.

 

[O340] UNDERWATER VIDEO LOG

 

POSITION

DESCRIPTION

ORBITER SYSTEM

TARGET NUMBER

.

** TAPE NUMBER : 121

.

* SOURCE OF TAPE : JSL I, DIVE #1730, CONTACT #21 (1 OF 2)

0-130

SRB AFT SEGMENT CASE PART TARGET ADDENDUM #XI

SRB

.

130

ADDENDUM X (21-5) TARGET

SRB

.

250

ADDENDUM XVI

SRB

.

.

** TAPE NUMBER : 122

.

* SOURCE OF TAPE : JSL I, DIVE #1730, CONTACT #21 (1 OF 2)

0-215

INSTALLATION OF SNAP SHACKLES ON 21-9, ADDENDUM XVI

SRB

.

215

TARGET 21-5, ATTEMPT TO INSTALL THREADED SHACKLES

SRB

.

360

TARGET 21-2, ADDENDUM II

SRB

.

440

SMALL PIECE. UNKNOWN

SRB

.

.

** TAPE NUMBER : 126

.

* SOURCE OF TAPE : NR-1, TAPE 14B

001-550

SRM DEBRIS, CLEVIS FIELD JOINT WITH 6" OF INHIBITOR IN PLACE AbOUT 8' OF JOINT VISIBLE OUT OF OCEAN BOTTOM. OUTER LEG OF CLEVIS IS BROKEN OFF. NO PROTUSIONS. LOC. 28 43.68N, 79 3

SRB

.

2430

SRM DEBRIS CLEVIS ABOUT 50" CIRCUMFERENCE, 8' OD, 458 FT DEPTH

SRB

.

550-660

DOME WITH lGNlTER

SRB

.

830

DIA 14' NOZZLE RING (PHENOLIC)

SRB

.

.

** TAPE NUMBER : 127

.

* SOURCE OF TAPE : NR-1, TAPE 15

0-800

8' X 10' PIECE OF SRM CASE FRAGMENT - POSSIBLE CLEVIS END

SRB

.

1325

LARGE PIECE OF SRB CASE

SRB

.

2400

LARGE PIECE (180 DEGREE, PLUS) OF CASE

SRB

.

3150

LARGE PIECE OF SRP CASE

SRB

.

4250

SRM CASE JOINT

SRB

.

4800

UNKNOWN PIECE OF METAL STRUCTURE

SRB

.

4950

TRIANGULAR SHAPED PIECE OF UNKNOWN ORIGIN, SMALL

SRB

.

4984

UNKNOWN ORIGIN METAL, MIGHT BE SRM

SRB

.

5150

RING, MAYBE ET ATTACH

SRB

.

5400

CLEVIS END OF SRM CASE

SRB

.

.

** TAPE NUMBER : 128

.

* SOURCE OF TAPE : NR-1, TAPE 16

0-440

PROPELLANT FIELD

SRB

.

1430

SRM SKIN WITH PROPELLANT, NR-1 OBSERVER GUESSED 2 1/2' X 1'

SRB

.

1690

6' X 12' SRM CASE FRAGMENT TANG

SRB

.

440

6' X 4' SRM CASE FRAGMENT, 28-30 TANG HOLES

SRB

.

** TAPE NUMBER : 129

.

* SOURCE OF TAPE : JSL I, DIVE #1736, OOC #502

ALL

ATTACHING LIFTING HARDWARE TO CONTACT 502

SRB

.

.

** TAPE NUMBER : 130

.

* SOURCE OF TAPE : JSL II, DIVE #1307, OOC #615, J21

ALL

ATTACHING LIFTING HARDWARE TO 615-3, 615-1A AND 615-1B

SRB

.

.

** TAPE NUMBER : 131

.

* SOURCE OF TAPE : JSL I, DIVE #1737, TGT 538 (1 OF 2)

ALL

FWD SKIRT

SRB

.

.

** TAPE NUMBER : 132

.

* SOURCE OF TAPE : JSL I, DIVE #1737, TGT 538 (1 OF 2)

ALL

ELECTRICAL PANELS FROM THE FWD SKIRT OF 538

SRB

.

[O341] UNDERWATER VIDEO LOG

 

POSITION

DESCRIPTION

TARGET ORBITER

NUMBER SYSTEM

.

** TAPE NUMBER : 133

.

* SOURCE OF TAPE NR-1, TAPE #17

1150

RUDDER FROM SHIP

SRB

.

1263

SRM CASE FRAGMENT 8' X 10' TANG & CLEVIS END

SRB

.

1740

SRM CASE FRAGMENT, RING - 160 ARC - CLEVIS END - 6"-8" HEIGHT

SRB

.

2035

CANNOT IDENTIFY BY TAPE, SHIP OBSERVER ON BOARD SAYS PIECE LOOKS OLD AND NOT SHUTTLE. CORAL GROWTH

SRB

.

2127

NON SRM

SRB

.

2200

NON SRM

SRB

.

280

SRM CASE FRAGMENT, 4' X 3'

SRB

.

30

SMALL PIECES OF NOZZLE/CASE SCATTERED ALONG NORTHERLY DIRECTION FROM #24

SRB

.

524

NEW HYDRAZINE BOTTLE

SRB

.

767

SRM CASE FRAGMENT, RAS PROPELLANT, SMALL PIECE 2 1/2' X 2 1/2'

SRB

.

.

** TAPE NUMBER : 134

.

* SOURCE OF TAPE : JSL II, DIVE #1308, OOC #631, J22

ALL

CASE SKIN W/PROPELLANT, APPEARS TO HAVE CLEVIS AT BOTH ENDS, NO BURN MARKS OR SCORCH MARKS NOTED, ATTACNED SHACKLE FOR RETRIEVAL AND PINGER, ONE END HAS D-RING GROOVES

SRB

.

ALL

CASE FRAGMENT W/PROPELLANT. ATTACHING LIFTING HARDWARE

SRB

.

.

** TAPE NUMBER : 135

.

* SOURCE OF TAPE : JSL I, DIVE #1739, TGT #131

ALL

ATTACHING LIFTING HARDWARE

SRB

.

.

** TAPE NUMBER : 136

.

* SOURCE OF TAPE : JSL I, DIVE #1740, TGT 524 (PART I)

ALL

FWD DOME - ATTACHING LIFTING HARDWARE

SRB

.

ALL

ATTACHING LIFTING HARDWARE

SRB

.

ALL

CONTACT 5038, CASE FRAG W/CLEVIS, 5039, CASE CYLINDER W/TANG, 5126 CASE FRAGMEMT, 5128, CASE FRAGMENT W/TANG

SRB

.

.

** TAPE NUMBER : 139

.

* SOURCE OF TAPE : JSL II, DIVE #1311, OOC #5038, J24

ALL

ATTACHING LIFTING HARDWARE

SRB

.

.

** TAPE NUMBER : 140

.

* SOURCE OF TAPE : JSL II, DIVE #1311, OOC #5038, J25

ALL

ATTACHING AND VERIFYING LIFTING HARDWARE

SRB

.

ALL

CASE FRAGMENT W/CLEVIS

SRB

.

ALL

STRUT ATTACHED TO ET AND SRB ATTACH RING (ATTACHING LIFTING HARDWARE)

SRB

.

.

** TAPE NUMBER : 143

.

* SOURCE OF TAPE : JSL I, DIVE #1741, TGT #635

ALL

ATTACHING LIFTING HARDWARE

SRB

.

.

** TAPE NUMBER : 144

.

* SOURCE OF TAPE : JSL I, DIVE #1742, TGT #468

ALL

CASE FRAGMENT W/TANG

SRB

.

.

** TAPE NUMBER : 145

.

* SOURCE OF TAPE : JSL II DIVE #1314, J27, OOC #5126-1, 5126-2

ALL

ATTACHING LIFTING HARDWARE, CONTACT 5126-2

SRB

.

.

** TAPE NUMBER : 148

.

* SOURCE OF TAPE : JSL I, DIVE #1746, CONTACT #699

ALL

CASE FRAGMENT W/CLEVIS (ATCACHING LIFTING HARDWARE)

SRB

.

.

** TAPE NUMBER : 149

.

* SOURCE OF TAPE : JSL I DIVE #1755, SRB MOTOR CASING

ALL

3' X 4' PIECE OR SRM FRAGMENT WITH 11"-12" INHIBITOR - NO ATTACH RING STUBS

SRB

.

 

[O342] APPENDIX B

THIS DOCUMENT CONTAINS HAZARDOUS OPERATIONS

ADDENDUM NO. 1

(R.H. SRB AFT SEG/DOME/STIFFENER SEG)

TO

REQUIREMENTS FOR 51-L SRB RETRIEVAL OPERATIONS.

March 6, 1986.

 

Authorization for Implementation

Approval:

Edward A. O'Connor, Jr.
Colonel, USAF
NASA STS 51L Data and Design Analysis Task Force

Richard H. Truly

Chairman, STS 51L Data and Design Analysis Task Force

 

Concurrence:

A. A. McCool
Marshall Space Flight Center
 
C. T. Mullen
Eastport International

James Buckingham

Commander, USN
Supervisor of Salvage
 

[O343] Addendum No. 1

 

1.0 Purpose - This addendum defines hardware to be retrieved in accordance with requirements as defined in the base document entitled "Requirements for 51-L SRB Retrieval Operations" dated March 6, 1986. The hardware identification and other data/requirements are defined in the subsequent paragraphs.

2.0 Identification of Hardware - 51-L Shuttle Element Right Hand SRB Aft Seg/Dome/Stiffener Seg(s) (including any O-rings or parts of O-rings or clevis joints that may be lying in vicinity of large articles).

3.0 Priority - High for Analysis-Part is section of R. H. aft segment which appears to be sooted and possibly heat affected by anomalous source. Laboratory analysis may ascertain source of external contamination and metallurgical properties to aid in flame source location.

4.0 Location - Side scan sonar contact #C0001, Lat. 28° 49' 32"N, Long. 79° 52'40"W

- JSL II Contact 0001X, Dive #1245; Lat. 28° 49' 10" Long. 79° 52'32"

5.0 Retrieval Vessels - Ship - Stena Workhorse

Submersible - Gemini

6.0 Description of Hardware -

a) A sketch(s) showing geometry, calculated weight, estimated center of gravity, and major dimensions is shown on the following pages.

b) Attach Methods- Since no field joints (clevis containing O-rings/grooves) are apparent in video tapes or photographs of hardware, use of tang or clevis lifting tools is recommended if they can be connected. Gripping devices may be required. Use of thermal devices to burn holes may be required. Use of thermal devices to burn holes into case walls is discouraged due to need to perform metallurgical analysis for heat affected areas. This method should be used only as a last resort and if used, holes should be made as far aft as possible as shown on the sketch.

c) Photos of part for positive identification are enclosed. Video Tape #17, Frames 61-410 from JSL II, Dive #1245 may be referenced for more description.

d) Hazards (propellant, pyrotechnics, other)

- No propellant has been observed.
- If propellant or other hazards are found after closer examination, then further steps will be taken in accordance with requirements defined in the Appendix to the basic document.
- Hardware contains insulation material with asbestos fibers.

7.0 Timelines - Estimated time from ship on location to parts on-deck-2 days (48 hours).

 


[
O344]

SIDE VIEW 1

SIDE VIEW 2 [left] - TOP VIEW [Right]

SIDE VIEW 1

SIDE VIEW 2 [left] - TOP VIEW [Right]


[
O345]

Contact 21-1, Factory Joint

Contact 21-1, Kick Ring

Contact 21-1, Factory Joint

Contact 21-1, Kick Ring

[O346] APPENDIX C

THIS DOCUMENT CONTAINS HAZARDOUS OPERATIONS PLAN FOR SRB SALVAGE OFF-LOAD AND TRANSPORT TO STORAGE FACILITY.

March 6, 1986.

 

Approved:

Edward A. O'Connor, Jr.
Colonel, USAF
NASA STS 51L Data and Design Analysis Task Force

Concurrence:

.

A. A. McCool
Marshall Space Flight Center
James Buckingham
Commander, USN
Supervisor of Salvage

.

Charles F. Henschel
NASA Landing Recovery Director
L. Ullian
ESMC Safety
Pat Ashburn
NASA Safety

.

Elliott Kicklighter
NASA/KSC Operations

[O347] Table of Contents

1.0 Information.
1.1 General.
1.2 Safety Requirements.
 
2.0 Pre-operation Preparations.
2.1 Ship Activities.
2.2 Port Activities.
2.3 Attachment/Lifting Equipment.
 
3.0 Component Removal from Ship.
3.1 Hoising Preparations.
3.2 Hoisting Operations.
 
4.0 Component Removal from Truck to Hanger "O".
4.1 Hoising Preparations.
4.2 Hoisting Operations.
 
5.0 Documentation.
6.0 Responsibilities.
7.0 Emergency Instructions.

 

 

[O348] 1.0 Information:

1.1 General. SRB hardware that has been retrieved from the ocean floor, and transported to the Trident Wharf South will be off-loaded and transported to Hangar O in accordance with requirements defined in this document.

1.1.1 Changes. Order of performance of operations specified in this plan may be altered providing change does not increase hazard level. ESMC and NASA Safety, and NASA Engineering support personnel will be on site to coordinate real time changes that may occur during the complex operations.

1.2 Safety Requirements. NASA Safety and Security will be the primary contact with ESMC Range Safety and Security for coordination of Port activities related to 51-L debris recovery.

1.2.1 All personnel will be made aware of any hazards, contraints, and cautions associated with the operation.

1.2.2. During hazardous lifting/handling operations only manloaded essential personnel will be permitted in controlled areas. Any increases in number of essential personnel requires approval of the operations Lead and ESMC/NASA Safety Representative or his designee.

1.2.3 Technicolor organization personnel will be on site prior to all handling, safing or processing activities for evidence documentation.

1.2.4 All cloths, gloves, booties, etc., that are used during handling or inspections will be placed in an approved container and identified as containing "Ammonium Perchlorate," and given to EOD personnel for removal to the EOD Range.

1.2.5 All cloths and protective equipment suspected to be contaminated with asbestos fibers will be placed in an approved container and identified as containing"possible asbestos," and given to Waste Disposal for disposal.

1.2.6 No task will start or, if in progress, will cease whenever an electrical storm is within 5 miles of the port/facility. Personnel will evacuate to a safe area until such time as the electrical storm passes.

1.2.7 For any special operational task (i.e. sampling, disposal etc.) on a component, a specific procedure will be written by the appropriate system engineer and approved by EOD, ESMC and NASA Safety and the Salvage Board representative.

1.2.8 Trident Wharf South Personnel: ESMC and NASA Safety will be on site. Pan Am ordnance personnel will be used to handle debris with propellant under EOD/Safety direction.

1.2.9 Hangar "O": A government safety representative or a designee will be on site when personnel are performing work and/or inspections.

1.2.10 Hazards: Hazards that may be encountered during the handling process are:

a. Ordnance-Detonators, igniters, squibs, super zip, etc.
b. Lifting and handling of loads of significant weight; equipment malfunction during lifting, lowering or positions of loads.
c. Possible exposure to propellant grain. (PBAN, AP, AL, Binder, ammonia smell.)
d. Possible exposure to asbestos fibers. (Ingredient in case insulation. )
e. Possible exposure to fractured (jagged) carbon cloth phenolic and/or carbon glass cloth phenolic.
f. Sharp metal points/edges.
g. Possible exposure to hydrazine. (Clear liquid, white vapor, ammonia smell.)
h. Possible exposure to a damaged battery. (Potassium hydroxide or dimethyl sulfite.)

 

1.2.11 Operating Procedures-Standard EOD and NASA operating procedures will be in effect throughout the off-loading and storage operation.

1.2.12 Only essential personnel as identified by Port and Hangar "O" manloading list will be permitted in controlled areas. NASA Operations Representative will provide the NASA manloading requirements.

1.2.13 No smoking, no open flame producing devices will be allowed in controlled areas.

1.2.14 Protective Clothing:

a. During handling operations of hardware containing propellant, personnel shall wear flame-retardant nonstatic producing long-sleeved coveralls, and gloves.

b. Hard hats will be worn in controlled areas during lift ing operations.

c. All personnel entering Hangar "O" will wear flame retardant nonstatic producing long-sleeved coveralls. Shoe will not have taps or exposed metal. If entering propellant area, personnel will wear cloth booties over their shoes.

d. If Environmental Health determines that asbestos fiber hazards exist, personnel will wear an air purifier cartridge-type respirator (Norton respirator with purple cartridge.'

 

1.2.15 Ordnance:

a. Thick pieces (slabs) of propellant, all ordnance components and other hazardous materials identified by ESMC/NASA Safety or EOD will be removed directly from the ship to the EOD Range for storage.

b. In the event any unexpended ordnance component is discovered EOD personnel will remove. If damage evaluation by EOD is found to be great enough, area will be cleared of all personnel with exception of EOD team who will remove damaged ordnance. Safety representatives will verify area is clear prior to start of ordnance removal.

c. Daily inspection of components will be performed by Pan Am Ordnance and EOD personnel for evidence of residual propellant. If propellant crystallization is found, EOD with the assistance of Pan Am ordnance personnel will remove with cloths moistened with water. Cloths will be placed in an approved container and removed by EOD to the EOD Range.

 

1.2.16 Lifting Hazards:

a. Controlled areas shall be identified and implemented during all lifts.

b. Essential personnel during hoisting operations will be determined real time by Safety personnel.

c. All "hands on" personnel directly involved with the lift will wear protective clothing (coveralls and gloves, air purifier cartridge if doing rigging in dumpster).

d. Ensure lifting devices do not damage ordnance items during lift.

e. Tag lines will be used when load is lifted beyond arm's reach.

f. Ground straps will be used, when possible, on all lifts.

g. Lifting operations when hardware contains propellant shall not be performed without authorization by EOD personnel and the ship's Captain if the ship is involved.

h. Resolution of Conflicts: The EOD representative will coordinate with the Salvage/Recovery Safety Team to resolve any lifting/operational conflicts.

 

1.2.17 Toxic Chemical Safety:

a. The possibility of potassium hydroxide or dimethyl sulfite solution presence from a damaged battery exists in forward skirt. If detected, solution(s) must be neutralized and gases purged. EOD personnel will store all batteries at the EOD Range.

b. Hydrazine: Handle all hardware as if it is contaminated. All pressure vessels that may contain hydrazine will be taken directly to the EOD Range for verification of safe condition. Wear gloves.

 

1.2.18 Asbestos:

a. Environmental Health will perform visual and surface assessments to identify health concerns for employees handling hardware. Protective clothing/equipment (gloves, [O349] coverall, air purifier cartridge respirator) will be worn during off-loading of dumpster and at any other time as directed by E.H. and Safety.

 

2.0 Pre-Operation Preparations.

2.1 Ship Activities. Prior to arrival at Port the propellant container (dumpster) will be drained and covered with a damp canvas.

CAUTION Do not use plastic.

NOTE. Insuring propellant stays wet will mitigate the build up of static electricity.

2.2 Port Activities. Setup and operation of GSE and facility required to perform this task will be performed prior to arrival of ship at Port.

a. Establish control area as directed by ESMC/NASA Safety. (Approximately 500 feet-each end of dock.)

b. Verify required support on site.

c. Trucks and/or pallets will be covered with Orcofilm, AN-22 or equivalent.

d. Trucks will be verified to be in good condition; i.e., brakes, exhaust system, two fire extinguishers, and if applicable, 5th wheel connection. Trucks to carry parts containing propellant will display "Explosive B" placards on all four sides of vehicle.

e. Cape Support will verify that all lifting/hoisting equipment is adequate for handling the maximum expected load, and operators are certified.

f. Clear entire control area of all static-producing or nonconductive plastic sheet materials, debris, and equipment which is not required to support operation.

 

2.3 Arrangement/Lifting Equipment. Equipment/tools to be used for attachment and for lifting components from the dumpster will be identified. Particular care shall be given to protecting case field joint areas and seals from damage.

3.0 Component Removal From Ship.

 

NOTE

During hazardous lifting/handling operations, a controlled area will be established by safety based on level of hazard and implemented by NASA Operations Lead. Only manloaded essential personnel will be permitted in the area. Any increase in the number of essential personnel requires approval of the NASA Operations Lead and the ESMC/NASA Safety representative or his designee. Essential personnel are as follows:

Essential Personnel

Preparations

Hazardous Operations

.

Pan Am Ordnance

4

4

ESMC Safety (Lead for Safety)

1

1

Pad Safety (with NASA Ops Lead)

1

-

NASA Safety (spport to ESMC Safety)

1

1

Dock Master

1

-

Pan Am Heavy Drivers

2

-

EOD

2

2 (+ 2 on ship)

Environmental Health

1

-

NASA Operations

2

-

NASA Engineers

2

-

Technicolor Photographer

1

1

 

3.1 Hoisting Preparations-Perform as follows:

3.1.1 When ship has docked, the first personnel on board will be a team consisting of the following personnel:

1 ESMC Safety
1 NASA Safety
2 EOD
1 Environmental Health
1 Ops Lead (if required)

 

3.1.2 EOD Representative will verify all explosive ordnance and loose propellant is in a safe condition prior to the full Team inspection of the recovered components, and in an approved container for removal to the EOD Range.

3.1.3 Environmental Health will perform visual and surface assessment to identify health concerns for employees handling the materials.

3.1.4 Safety will ensure all debris is checked by EOD and Environmental Health prior to release for off-loading or review by other personnel.

3.1.5 After preliminary condition of debris is determined, EOD/Safety with assistance as required of Ordnance Engineer, or his designee will review the debris for possible propellant crystallization and any other previously unidentified ordance component. NASA/ESMC Safety will brief NASA Operations Lead on handling and rendering safe.

 

NOTE

If propellant crystallization is found, EOD with the assistance of Pan Am ordnance personnel will remove with cloths moistened with water, and place in an approved container for removal to the EOD Range.

EOD will apply a light coat of hydraulic fluid if required for safing.

If ordnance components are found, EOD will remove and transport to EOD Range.

3.2 Hoisting Operations.

3.2.1 The ship's crane will be used when possible.

3.2.2 Establish an area for debris to be off-loaded.

3.2.3 Off load propellant container (dumpster) to dock.

 

WARNING

Due to possible exposure to asbestos fibers, personnel required to enter the dumpster for rigging connections must wear an air purifier cartridge type respirator (Norton respirator with purple cartridge), or equivalent.

3.2.4 Off-load debris from propellant container (dumpster) directly to truck and place on a pallet that is covered with Orcofilm, AN-22, or equivalent.

3.2.5 Under direction of EOD, Pan Am ordnance personnel will wipe hardware with damp cloths to remove excess water and any possible AP that was not accessible during initial ship board inspection.

 

NOTE

All water removed and cloths that are used will be placed in an approved container and identified as containing "ammonium perchlorate," and given to EOD personnel for removal to the EOD Range.

3.2.6 If initial offload isn't directly to truck after debris has been wiped, lift using dock side crane and position onto pallet covered with Orcofilm, AN-22 and load onto truck.

3.2.7 Secure load-Cushion with sand bags, tie down, and cover with tarp.

 

NOTE

If tie down straps must be used across propellant, sand bags or an equivalent approved softener must be used.

3.2.8. If propellant is on debris, truck(s) will be escorted to Hangar O by Security, ESCM/NASA Safety and EOD.

3.2.9 If no propellant is on debris, truck(s) will be escorted to Hangar O by security and a NASA Representative.

4.0 Component Removal From Truck To Hangar "O".

 

NOTE

During hazardous lifting/handling operations only essential personnel as specified will be permitted in controlled area. Any increase in number of essential personnel requires approval of Government safety representative or his designee.

[O350] 4.1 Hoisting Preparations.

4.1.1 Clear Area of Non-essential personnel. (Approximately 50 feet around truck.)

4.1.2 Verify all personnel have proper protective clothing.

4.1.3 Verify certification of hoisting equipment and operators.

4.2 Handling Operations-Perform as follows:

4.2.1. Debris will remain on pallets.

4.2.2 Crane or forklift will remove pallets from truck and position in Hangar O as directed by NASA Representative.

4.2.3 Components that contain propellant will be stored separate from other components.

4.2.4 Components that contain propellant will be grounded to facility ground, if possible.

4.2.5 After debris is positioned in Hangar, EOD Representative will apply a light film of hydraulic fluid on propellant to reduce propellant drying.

4.2.6 Environmental Health will perform periodic assessments based on monitoring data and proposed SRB inspection activities to determine hazard potential and personal protective equipment requirements. As a minimum, the storage site will be inspected at least once every 24 hours, unless inspection warrants downgrade.

4.2.7 Identification and accountability of debris will be performed in accordance with the Impound Area Operation Plan.

4.2.8 Personnel controls and facility operations will be performed in accordance with the Hangar O Operations Plan.

 

5.0 Documentation: A log of events referenced to date and time shall be maintained. Difficulties encountered, hardware damage incurred during handling, and other pertinent data will be recorded. The log should be a continuation of documentation received from the ship at turnover of hardware on dock. The log shall be the responsibility of the NASA Operations Lead.

 

6.0 Responsibilities.

6.1 NASA Operations Lead.

a. Directs dock operations for compliance with operating instructions as defined in this document.

b. Coordinates KSC support on site and interfaces with the ETR Lead for realtime requirements.

c. Acts as the primary operations point of contact between other agencies such as Range, DDMS, and SUPSAL.

d. Has final access authority for KSC personnel required for dock operations and coordinates these requirements with the proper ETR contact.

e. Provides status to impound area and provides Lead NASA representation during movement from dock to impound area.

f. Handles the transfer of components from the EOD hazardous storage area to the impound area.

 

6.2 NASA Engineering.

a. Provides the system engineering expertise as required to verify and assist EOD in hazard identification and safing

b. Provides a Lead Engineer to monitor hardware processing and serve as a single point of contact to the Opera tions Lead.

c. Ensures compliance with applicable corrosion control plans for electronic devices and metals.

 

6.3 Safety.

a. The EOD Team will have authority to direct all opera tions involving ordnance or hazardous materials in coordina tion with the Safety/Operations Lead if time permits.

b. Advises EOD and Environmental Health on possible component hazards.

c. Verifies that components have been properly checked for hazards prior to transport to impound area.

d. Monitors those components which are moved to the EOD hazardous storage area and advises NASA Operation: Lead when they may be moved to the impound area.

e. Interface with the NASA Operations Lead for personnel access requirements at the dock area.

f. NASA Safety shall be responsible for ensuring that components are handled in a manner to preserve evidence.

 

6.4 Security.

a. Provides the security expertise as required.

b. Review components for sensitive items and remove those items as required. Advise NASA Operations Lead of items removed to be noted on manifest.

c. Verify proper security support is being provided to operations personnel at the dock and during transportation to impound area.

 

7.0 Emergency Instructions.

7.1 General Instructions:

Safety Personnel and EOD will coordinate emergency actions in the work area.

7.2 Personnel Injury:

Immediately request medical assistance and advise of nature of injury and location of accident.

7.3 Fire:

Clear area of all personnel. Contact fire immediately.

7.4 Equipment Failure.

If abnormal noise or visual observation indicates possible lift/handling equipment failure; stop lift operation, secure load and clear all personnel from the controlled area. EOD, Safety and supporting personnel will review situation to determine how to proceed with operation.

 

[O351] APPENDIX D

THIS DOCUMENT CONTAINS HAZARDOUS OPERATIONS

March 28, 1986

 

APPROVAL:

.

Edward A. O'Connor, Jr., Colonel, USAF

.

CONCURRENCE:

.

Alex McCool, MSFC

Pat Ashburn, NASA Safety

.

T. Armentrout, NTSB

L. Ullian, ESMC Safety

.

E. Kicklighter, NASA Operations

Kenneth D. Gunn, SMSGT USAF

Chief, EOD Div., ESMC Safety

 

 

[O352] PROPELLANT DISPOSAL

March 28, 1986

TABLE OF CONTENTS

 

1.0 DESCRIPTION.
1.1 Scope.
1.2 Applicable Documents and Figures.
2.0 SAFETY INFORMATION.
2.1 General Information and Background.
2.2 Safety Hazards.
2.3 Safety Precautions.
3.0 REQUIREMENTS.
3.1 Pre-and-Post Operation Metal Hardness Tests.
3.2 Propellant Disposal Operations.
3.2.1 Support-Equipment and Materials.
3.3 Hardware Identification.
3.4 Evidence Preservation.
3.5 Hardware Disposition (Post Propellant Disposal).
3.6 Propellant Residue Disposition.
3.7 Documentation.
3.8 Responsibility.

Figure 1

Identifies: The part, contact number, approximate weight of propellant, safety clearance area, and location of the ignition set-up.

Figure 2

Identifies: The area of the part to be protected by vacuum putty, locations for installation of temperature indicators, where metal hardness tests should be taken, and the areas where water is to be be sprayed on the metal side of the segment

 

[O353] 1.0 DESCRIPTION

1.1 Scope - This document defines hardware from which propellant is to be removed for investigative reasons, the requirements for safe removal of propellant and preservation of desired evidence, and approval for the removal.

1.1.2 This procedure will be performed only at the Eastern Space and Missile Center (ESMC) Explosive Ordnance Disposal (EOD) Range.

1.1.3 Order of operations specified in this plan may be altered providing change does not increase hazard level.

1.2 Applicable Documents and Figures - The following list of documents of the issue in effect on the date of publication and figures form a part of this procedure to the extent specified herein.

 

1.2.1 DOCUMENTS

EOD Standards, as outlined in 60 Series Tech Orders

ESMC 127-1, Range Safety Manual

NOTE: Prior to the implementation of this plan, figures for the specific component must be attached. The figures must contain the following information. This plan is not complete without the attached figures.

 

1.2.2 FIGURES

Figure 1- Identifies: The part, contact number, approximate weight of propellant, safety clearance area, and location of the ignition set-up.

Figure 2-I dentifies: Area of part to be protected by vacuum putty, locations for installation of temperature indicators, where metal hardness tests should be taken, and the areas where water is to be sprayed on the metal side of the segment.

 

2.0 SAFETY INFORMATION

2.1 General Information and Background

The solid propellant being recovered from the ocean floor is being found in two configurations:

a. Loose bulk propellant, some of which is badly damaged with cracks and porosity, and ranges in size from a few cubic inches to approximately 1 cubic foot. This material has been recovered from depths from 100-300 feet of water. When the water-soaked propellant dries, it exhibits ammonium perchlorate (AP) crystals. The AP that is contaminated with iron and organics is pinkish or yellow in color and the uncontaminated is white or clear in color.

b. The majority of propellant recovered is attached to large pieces of insulated Solid Rocket Motor (SRM) steel case. In most cases, this propellant is in the form of slabs attached to the liner and insulation on the steel case and varies in thickness from less than inch X, up to 3 or 4 inches. In general, the propellant is on the inside surface of the steel case and is sheared off of the case in the failure areas. The edges of the propellant are damaged with cracks and porosity, while the areas away from the failure edges of the case seem to be in relatively good condition. AP is also leaching as the propellant dries out and both contaminated and uncontaminated AP as described above are in evidence. The weight of the propellant attached to individual pieces of broken up case segments varies on the average from a few hundred pounds to a thousand pounds.

 

2.2 Safety Hazards

The hazards associated with this propellant are those associated with Polybutadiene Acrylonitrile (PBAN) propellant with the additional hazards listed herein.

a. The propellant is damaged and cracked and has been subjected to sea water for over one month at depths ranging from 100 to 1200 feet, and as such, is porous and has absorbed sea water. In the damaged and cracked areas, the sea water has penetrated the total depth of propellant as verified by visual examination of some damaged propellant. In the undamaged propellant, the sea water penetration is limited to no more than 1/2 inch. The porosity, in combination with the leaching of AP, may increase the sensitivity to shock and/or friction ignition. It may also increase the probability of a transition from burning to detonation (Deflagration-Detonation Transition (DDT)).

NOTE: The DDT has been experienced in other composite propellants that were recovered form the ocean and later disposed of. Examples are Minuteman, Polaris, and Poseidon propellants.

b. The AP leaching from the propellant has been contaminated with ferric oxide, organic materials, and other materials which probably have increased its sensitivity to shock and ignition. Studies conducted by the Air Force Rocket Propulsion Laboratory (AFRPL) indicate that foreign materials significantly increase the sensitivity of composite AP propellants. Examples are iron oxide, sand, wood, nylon, and phenolics.

c. The SRM segment liner and insulation contains asbestos which may present a hazard if the propellant/liner is allowed to dry.

 

2.3 Safety Precautions

The following precautions shall be implemented for this propellant.

1. Keep wet.

2. Do not permit shear between hard surfaces.

3. Do not subject to direct heat/flame.

4. Do not shock (no drops).

5. AP will leach out-keep in water or soak down.

6. Use sand bags or wood pallets to secure or brace while handling the segments of steel and propellant.

7. Do not place pieces of propellant in contact with each other except during and just prior to actual disposal operation.

8. Loose propellant should not be placed in contact with or on any case segment with propellant attached.

9. Store loose propellant in an approved container.

10. Propellant sensitivity is a function of thickness and porosity following sustained exposure to water. Thin pieces are likely to explode.

11. Do not handle AP crystals and insure that crystal areas are wetted down prior to movement of any propellant.

12. Keep broken steel case segments with propellant attached on handling pallets for all movement and use a forklift or approved crane to handle or move pallets.

13. Disposal operations will be conducted using safety clearance zones that assume a detonation of the propellant and provide adequate protection from blast overpressure and fragmentation (each part will have a distance assigned, see Figure 1).

14. All other explosives on the range will be isolated by the berm. SRB parts with exposed solid propellant will be wetted prior to all burns.

15. EOD team will initiate ordnance from their bunker with all other personnel located in a safety fallback area, clear from the part that is being burned as well as all other stored explosives.

16. All handling/lifting of parts will be performed by EOD/Pan Am ordnance personnel.

17. No operation will commence or continue if an electrical storm is within 5 miles of EOD Range or wind speed at the surface is 15 knots or higher from the East. All personnel will evacuate Range during adverse weather.

 

3.0 REQUIREMENTS

During hazardous lifting/handling operations, a controlled area will be established and implemented by EOD based on level of hazard. Only man-loaded essential personnel will be permitted in the area. Any increase in the number of essential personnel requires approval of the ESMC/NASA Safety representative or his designee. EOD will be responsible for control of access to the [O354] range. One EOD member will be at the gate at all times. Essential personnel are as follows:

 

Essential Personnel
Preparations
(Hazardous Operations)
Set Up and
Initiation

.

Pan Am Ordnance

4

.

ESMC Safety

1 as required

.

KSC Safety

1 (1 additional if required)

.

EOD

4

3

Environmental Health

2

0

NASA MSFC Engineer

2

0

NASA KSC Operations Engineer

1

0

Technicolor Photographer

2

1

Morton Thiokol, Inc.

1

0

NTSB

1

0

Pan Am Water Crew

3

0

NASA DE Engineer

1

0

 

WARNING

THE OPERATIONS IN THIS PROCEDURE ARE CONSIDERED HAZARDOUS BECAUSE OF PRESENCE OF LIVE PROPELLANT AND ASBESTOS.

 

3.1. Pre- and Post-Operation Metal Hardness Tests - The following will be performed prior to and after propellant disposal operations are completed. Documentation will be maintained by MSFC Engineer.

1. Remove surface contamination (AP corrosion, paint, TPS . . .). Approximate: 3 sq. inch on outboard steel surface as identified in Figure 2.

2. Wash area prior to sanding. Sand outboard steel surface with fine grit abrasive paper. Calibrate Newage Portable Hardness Tester with calibration blocks.

3. Take an average of three hardness readings per location and record for data analysis.

 

3.2 Propellant Disposal Operations

The purpose of disposal is to remove all the remaining propellant from the steel case segments and dispose of the bulk propellant without causing explosions. The procedure to be used for burning the propellant is as follows.

a. The part will be wetted down with water prior to movement and all exposed AP areas will be soaked to dissolve the AP or wash it off.

b. The part will be moved to the burn area to the East of the sand berm and be oriented so that the tang end is seaward. After move is completed, other personnel required for preparation may return to area. Essential personnel for move will be:

EOD-2
Pan Am Ordnance-3

c. The part will remain on its handling pallet and be burned in this configuration.

d. Thermal protection will be implemented in accordance with paragraph 3.4 prior to burn. In addition, a metal hardness test will be performed by MSFC Engineer.

e. Perform checkout of water spray system.

f. An area at least 12 inches wide on the end opposite the tang will be soaked with diesel fuel. The remainder of the propellant area will be again sprayed with water just prior to ignition.

g. The appropriate number of M-14 thermite grenades will be placed on the propellant approximately 2 feet apart on the area that has been soaked with diesel fuel.

h. Standard EOD initiating procedures, as outlined in the 60 Series Tech Orders, will be used including remote initiation of the thermite grenades.

NOTE: Just prior to falling back to the bunker, EOD will check to be sure there is sufficient diesel fuel on the 1 2-inch wide area of propellant and that the rest of the propellant has been rewetted with water.

i. After insuring that the safety zone is clear, the motion picture camera is running, and the water system is turned on, EOD will initiate the thermite grenades.

j. EOD will determine proper re-entry time based on the results of the burn.

k. EOD, wearing respirators, will determine that the area and items are safe.

1. Prior to other observers approaching the item, Environmental Health will check for Hydrochloric Acid and asbestos contamination. If asbestos contamination is found, Environmental Health will wet down the area with an amended water solution until asbestos concentration is acceptable.

m. Other observers will be allowed at EOD's discretion to enter the area.

 

3.2.1 Support-Equipment and Materials

Camera Equipment: One fast speed (48 fps) 16mm camera
Fire Support (tanker truck)
Forklift (provided by Pan Am Ordnance)
M- 14 Thermite Grenades (appropriate number) and required electrical initiator
Diesel Fuel
Passive Temperature Indicators
Vacuum Putty
Respirators with cartridges
Water Spray Equipment
Newage Portable Hardness Tester w/calibration blocks (provided by MSFC)
Amended water solution (provided by Environmental Health)
600-grit paper
Freon and wipes

 

3.3 Hardware Identification - The parts requiring propellant disposal will be defined in Figure 1.

3.4 Evidence Preservation-Steps will be taken during the propellant disposal operation to preserve the hardware features that are critical to the failure investigation. Thermal protection such as vacuum putty, insulation blankets, and water spray and temperature indicators are required as shown in Figure 2.

3.5 Hardware Disposition (Post Propellant Disposal)-After the hard ware has been declared to be safe by EOD/ESMC/NASA Safety, the part will be transported to Hangar "O" for storage.

3.6 Propellant Residue Disposition-In the event that incomplete combustion of the propellant occurs, the residue will be removed as directed by EOD personnel and disposition made in accordance with EOD Range procedures.

3.7 Documentation-A record of the disposal operation will be maintained by MSFC Engineer. The record will include the identification of the part (Figures 1 and 2), and the date and time of the operation, and any deviations from the planned operation. Film coverage of the actual propellant disposal shall be provided by use of one fast speed (48 fps) motion picture camera.

3.8 Responsibility-The ESMC EOD team shall be responsible for implementation of the propellant disposal operation. Technical support and equipment will be provided by NASA Operations.

 


[
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[
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Figure 1, Part #11 L.H. Segment- ET attach

Figure 1, Part #11 L.H. Segment- ET attach

Figure 2, Part #11 L.HL Segment- ET attach

Figure 2, Part #11 L.HL Segment- ET attach



[
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Figure 1 Pt #26-2. L.H. Aft Ctr. Seg.- Fwd Case Cyl.

Figure 1 Pt #26-2. L.H. Aft Ctr. Seg.- Fwd Case Cyl.

Figure 2 Pt #26-2. L.H. Aft Ctrs. Seg-Fwd Case Cyl.

Figure 2 Pt #26-2. L.H. Aft Ctrs. Seg-Fwd Case Cyl.



[
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Figure 1 Pt #395 Case Cylinder

Figure 1 Pt #395 Case Cylinder

Figure 2 Pt #195 Case Cyl.

Figure 2 Pt #195 Case Cyl.


[
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Figure 1 Pt #292. R.H. Aft Seg.- ET Attach

Figure 1 Pt #292. R.H. Aft Seg.- ET Attach

Figure 2 Pt #292. R.H. Aft Seg.- ET Attach

Figure 2 Pt #292. R.H. Aft Seg.- ET Attach


[
O360]

Figure 1 Pt #301. R.H. Fwd Seg.- Aft Cyl.

Figure 1 Pt #301. R.H. Fwd Seg.- Aft Cyl.

Figure 2 Pt #301. R.H. Fwd Seg.- Aft Cyl.

Figure 2 Pt #301. R.H. Fwd Seg.- Aft Cyl.



Appendix O (Enclosure 4) | Appendix O | Appendix O (Enclosure 6)